CP-7[732-742]-series Mechanical Reference(2.9E).pdf - 第11页

1.10.2 Adjusting the Nozzle UP Limit Sensors ...............................................4-1-30 1.10.3 Adjusting the Nozzle DOWN Limit Sensors .........................................4-1-32 1.11 Mechanical Valve Swit…

2.12 Lubricating the Parts Reject Unit.................................................................3-2-17

2.13 Lubricating the Pallet Table.........................................................................3-2-18

2.14 Lubricating the Nozzle Changer ..................................................................3-2-19

2.15 Lubricating the Rear Cover..........................................................................3-2-20

2.16 Lubricating the Index Unit............................................................................3-2-21

2.17 Lubricating the Cam Lever Air Cylinder ......................................................3-2-26

Lubrication Checklist............................................................................................3-2-27

3. Replacing Consumable Parts................................(Edition 2.7) ......3-3-1

3.1 Replacing Nozzles...........................................................................................3-3-1

3.2 Replacing the Fluorescent Nozzle Stickers.....................................................3-3-2

3.3 Replacing the Waste Tape Cutter....................................................................3-3-4

3.4 Replacing Conveyor Belts ...............................................................................3-3-5

3.5 Replacing the Halogen Lamp for the Frontlight...............................................3-3-7

3.6 Replacing the Vacuum Pump Filter Element...................................................3-3-9

3.7 Replacing the Vacuum Pump Belt.................................................................3-3-10

3.8 Replacing the Vacuum Pump Internal Vanes and Bearings..........................3-3-12

3.9 Replacing the Vacuum Pump Motor..............................................................3-3-19

3.10 Replacing the Vacuum Hoses .....................................................................3-3-22

3.11 Replacing the UV Lamp...............................................................................3-3-23

3.12 Replacing the Servp Amp Battery................................................................3-3-27

Part 4 Adjustments

1. Station Adjustments..............................................(Edition 2.4) ......4-1-1

1.1 Tape Feed Lever (Station 1)............................................................................4-1-1

1.1.1 Rod Adjustment.......................................................................................4-1-2

1.1.2 Advance Sensor Position Adjustment .....................................................4-1-3

1.1.3 Retract Sensor Position Adjustment........................................................4-1-3

1.2 Tape-end Detection (Station 1)........................................................................4-1-4

1.2.1 Sensor Position Adjustment ....................................................................4-1-4

1.2.2 Sensor Amplifier Adjustment ...................................................................4-1-5

1.3 Waste Tape Cutter (Station 1).........................................................................4-1-6

1.3.1 Adjustment Procedure.............................................................................4-1-6

1.4 Nozzle Vertical Movement During Pickup (Station 1)......................................4-1-8

1.4.1 Slider Adjustment ....................................................................................4-1-8

1.4.2 Confirming the Pick-up Height...............................................................4-1-11

1.4.3 Adjusting the Nozzle UP Limit Sensor ..................................................4-1-12

1.5 Mechanical Valve Switching (Station 1).........................................................4-1-14

1.5.1 Checking the Position of the Pin Bracket ..............................................4-1-14

1.5.2 Valve Switching Lever Height Adjustment.............................................4-1-15

1.6 Feeder Height Error Detection (Station 1).....................................................4-1-17

1.6.1 Feeder Check Sensor Position Adjustment...........................................4-1-18

1.6.2 Sensor Amp Adjustment........................................................................4-1-21

1.7 Large Parts Check Sensor (Station 2)...........................................................4-1-23

1.7.1 Sensor Position Adjustment ..................................................................4-1-23

1.7.2 Sensor Amp Adjustment........................................................................4-1-24

1.8 Pre-theta Movement (Station 2).....................................................................4-1-25

1.8.1 Clutch Meshing Check...........................................................................4-1-25

1.9 Fine-theta Movement (Station 8)...................................................................4-1-26

1.9.1 Clutch Meshing Check...........................................................................4-1-26

1.10 Nozzle Vertical Movement During Placement (Station 9)............................4-1-27

1.10.1 Slider Adjustment ................................................................................4-1-27

Contents – List of Current Pages

Edition 2.9 vii CP-7 series Mechanical Reference

1.10.2 Adjusting the Nozzle UP Limit Sensors...............................................4-1-30

1.10.3 Adjusting the Nozzle DOWN Limit Sensors.........................................4-1-32

1.11 Mechanical Valve Switching (Station 9).......................................................4-1-34

1.11.1 Checking the Position of the Pin Bracket ............................................4-1-34

1.11.2 Valve Switching Lever Height Adjustment...........................................4-1-35

1.12 Reverse-theta Mechanism (Station 10).......................................................4-1-37

1.12.1 Clutch Meshing Check.........................................................................4-1-37

1.12.2 Clutch Meshing Check Sensor Position Adjustment ...........................4-1-38

1.12.3 Clutch Meshing Check Sensor Amp Adjustment.................................4-1-39

1.13 Mechanical Valve Switching (Station 13).....................................................4-1-40

1.13.1 Valve Switching Unit Position Adjustment...........................................4-1-40

1.14 Nozzle Detection Sensor (Station 13)..........................................................4-1-43

1.14.1 Sensor Psition Adjustment ..................................................................4-1-43

1.14.2 Checking the Sensor Reaction............................................................4-1-44

1.14.3 Sensor Sensitivity Adjustment.............................................................4-1-46

1.15 Nozzle Change Function (Station 14)..........................................................4-1-47

1.15.1 Nozzle Change Clutch Position Adjustment........................................4-1-47

1.15.2 Nozzle Change Stroke Adjustment......................................................4-1-49

1.16 Nozzle Detection Sensor (Station 15)..........................................................4-1-50

1.16.1 Sensor Psition Adjustment ..................................................................4-1-50

Part 5 Troubleshooting

1. Troubleshooting Table...........................................(Edition 2.7) ......5-1-1

1.1 Poor Placing Accuracy.....................................................................................5-1-2

1.2 Pickup Errors...................................................................................................5-1-3

1.3 Vision Processing Errors .................................................................................5-1-5

1.4 Panel Conveyance Related Errors ..................................................................5-1-6

1.5 Missing Parts ................................................................................................5-1-10

1.6 Part Height Sensor Errors..............................................................................5-1-11

2. Servo System Troubleshooting.............................(Edition 2.6) ......5-2-1

2.1 Alarm Code Display.........................................................................................5-2-1

2.2 Alarm Codes and Troubleshooting Check List ................................................5-2-4

Part 6 Setup

1. Leveling the Machine ...........................................(Edition 2.3) ......6-1-1

2. Connecting the Air Supply.....................................(Edition 2.3) ......6-2-1

3. Electrical Power Supply & Transformer Wiring ....(Edition 2.6) ......6-3-1

4. Connecting the Data Transmission Cable ............(Edition 2.3) ......6-4-1

5. Moving the Machine..............................................(Edition 2.3) ......6-5-1

Supplementary Information

1. Noise Levels..........................................................(Edition 2.3)......A-1-1

Contents – List of Current Pages

Edition 2.9 viii CP-7 series Mechanical Reference

Safety Guidelines

Fuji machines are designed and produced with safety as

one of our main considerations. However, even a

perfectly designed machine can be damaged, or someone

can still be injured if the user does not follow the safety

rules. It is the responsibility of the user to make sure all

safety rules are followed during operation and

maintenance.

Be sure to read these safety rules before operating the

machine. Keep this manual close to hand when

operating the machine.