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5-1 AIVEMT -ID 0606-009 1. Classification of Failure Symptoms and Helpful Hints on Countermeasures against Failure 1. Classification of Failure Symptoms and Helpful Hints on Countermeasures against Failure 1.1 Classificatio…
5-B
AIVEMT-ID
0606-009
5-1
AIVEMT-ID
0606-009
1. Classification of Failure Symptoms and Helpful Hints on Countermeasures against Failure
1. Classification of Failure Symptoms and Helpful
Hints on Countermeasures against Failure
1.1 Classification of Failure Symptoms
The machine processes can be classified into Processes A, B, C, D, and E as
shown below.
Reference
Refer to "3. Surface Mounting Mechanism" in "Chapter 1 (Vol. 1: Guide)"
for the outline of actions.
Process A : The placement head moves to the feeder base and picks up
a component.
Process B : The head moves to the area where the component
recognition camera is installed and a component
recognition process is taken there.
Process C : The placement angle is corrected while the head is moving
to the PCB positioning section.
Process D : The component is placed on the PCB.
Process E : The component-placed PCB is discharged.
1
2
3
Feeder Base Section
Component Recognition Camera
PCB Positioning Section
Process A
Process B
Process C
Process D
Process E
Fig. 4E1
Based on these processes, failures can be divided roughly into the following
two types.
Failure before Component Placement : This type of failure occurs
mainly in Processes A, B, and
C.
Failure after Component Placement :
This type of failure occurs
mainly at Processes D and E.
5-2
AIVEMT-ID
0606-009
Failures can further be classified as shown in the table below.
Table 4E1
Classification of
Failures
Contents of
Failures
Symptom of Failures
Failure before
Component
Placement
Component Pickup
Error
Components cannot be picked up.
Components are turned vertically.
A recognition error occurs.
Components fall down.
Others
Failure after
Component
Placement
Component
Placement Error
The positional and angular deviation of
component occurs.
Components are turned over and placed.
Some components are missing.
Some components are cracked or nicked.
Others
1.2 Helpful Hints on Countermeasures against Failure
•
The first helpful hint on countermeasures against failure is to catch
precisely what kind of symptom is produced and how frequently the
symptom appears.
•
The second helpful hint is to grasp the tendency (environment and
condition) of a failure.
Shown below are the concrete items to be checked.
(1)
Check if the failure occurs on specific components.
(2) Check if the failure occurs on a specific production lot.
(3)
Check if the failure occurs on a specific machine.
(4) Check if the failure occurs at a limited stage.
•
The third helpful hint is to find in which process the failure occurs.
In normal cases, a failure after component placement is found in the final
inspection process. In such a case, it is required to track the failure by
checking all processes and specify the process in which the failure has
occurred.
It is very important to grasp a failure symptom precisely on these helpful
hints. Precise capture of a failure symptom makes it possible to track the
factor and make a plan to take countermeasures against the failure.
When this phenomenon grasp is negligently done, it takes time to defective
measures by executing inef
fectual measures.
Especially, as for less failures (low generation rate), it is necessary to take
data accurately, examine the factors as a result, and execute measures
against such failures.
1.1 Classification of Failure Symptoms