00900194-01_SM_ASM ProcessLens_Dual-lane_EN.pdf
ASM ProcessLens Dual-lane Service Manual 09/2018 EN
ASM ProcessLens Dual-lane
Service Manual
09/2018 EN
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the rights of the owner.
We have reviewed the contents of this publication to ensure consistency with the hardware and software de-
scribed. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the informa-
tion in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Copyright © ASM Assembly Systems Technical data subject to change
ASM Assembly Systems GmbH & Co. KG
Rupert-Mayer-Strasse 44
81379 Munich
Germany
Item no.: 00900194-01
www.asm-smt.com Printed by ASM Assembly Systems
3Service Manual ASM ProcessLens Dual-lane 09/2018
Contents
Contents
1 Introduction.. 5
1.1 Safety instructions.. 5
1.1.1 Conventions for the use of safety instructions and symbols.. 5
1.1.2 Safety instructions for working with strong magnetic fields.. 6
1.1.3 Safety instructions for the power supply (without SMPS).. 6
1.1.4 Residual voltages and discharge times in the machine.. 7
1.1.4.1 Energy state of the machine after the EMERGENCY STOP button is pressed.. 7
1.1.4.2 Energy state of the machine after switching off the main power switch.. 7
1.1.5 Safety instructions for the gantry.. 8
1.1.6 Safety instructions on hazardous materials.. 8
1.1.7 Classification of the optical systems.. 8
1.1.7.1 Classification of the whole machine.. 8
1.1.7.2 Laser classification.. 8
1.1.7.3 Classification of the camera systems.. 8
1.2 Lock out and tag out procedure.. 8
1.2.1 Purpose and scope.. 8
1.2.2 Description.. 9
1.2.3 Testing.. 9
1.2.4 Responsibility and obligations.. 10
1.2.5 Training.. 10
1.2.6 Review.. 10
1.3 Other instructions.. 11
1.3.1 Environmentally-friendly disposal of materials and components.. 11
1.3.2 Use of original accessories and spare parts.. 11
1.3.3 Information about this service manual.. 11
1.3.4 ESD guidelines.. 11
1.3.4.1 What does ESD mean?.. 11
1.3.4.2 Important measures to protect against static charging.. 11
1.3.4.3 Handling ESD modules.. 12
1.3.4.4 Measurements and modifications to ESD modules.. 12
1.3.4.5 Dispatching ESD modules.. 12
1.3.5 Validity of document.. 12
1.3.6 Release history.. 12
1.3.7 ASM on the World Wide Web (WWW).. 13
1.4 Staff Qualifications and Training.. 13
2 General.. 15
3 Replacing spare parts.. 17
3.1 Optical head.. 17
3.1.1 Replacing the optical head.. 17
3.1.1.1 Check the calibration of the optical head.. 19
3.1.2 Replacing the low ring light board.. 19
3.1.3 Replacing the high ring light board.. 21
3.1.4 Checking the function of the low ring light and the high ring light.. 23
3.2 DLP.. 24
3.2.1 Replacing the DLP left and right controller.. 24
3.2.2 Checking the DLP module.. 25
3.2.3 Checking the software version of the DLP module.. 26