00900194-01_SM_ASM ProcessLens_Dual-lane_EN.pdf - 第72页

4 Replacing spare parts at the conveyor 4.5 Conveyor belt, belt drive and hexagonal shaft 72 Service Manual ASM ProcessLens Dual-lane 09/2018 Removal CAUTION Toothed belt ► Make sure that the toothed belt is not folded o…

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4 Replacing spare parts at the conveyor
4.5 Conveyor belt, belt drive and hexagonal shaft
Service Manual ASM ProcessLens Dual-lane 09/2018 71
Installation
► Follow the removal instructions in reverse order for installation. Also observe the following
instructions:
CAUTION
Installation instructions
► Tighten the fixing screw with a torque of 0.58Nm. Make sure that you do not tighten
the screws too much. This could cause irreparable damage to the conveyor!
The corresponding threads are only in 1.5 to 2mm thick plates and could be damaged
if you use a torque which is too high.
For this reason, avoid using screws which are too short. Use a measuring scale to
check, if needed!
► Use any spacers available.
► Do not bend or damage the toothed belt.
► Make sure that the toothed belt is positioned accurately in the guidance on the motor
shaft or in the belt drive.
► Remove the adhesive tape, if necessary.
► While you tighten the idler pulley, set the tension of the toothed belt correctly (see Set-
ting the tension of the conveyor toothed belt).
4.5.5 Replacing the pinion gear drive
Parts
Fig.47: Pinion gear drive
1 03112876‑xx Drive pinion cpl. M-C
See also Replacing the idler pulley (conveyor belt)
Equipment and tools
00386253‑xx Torque screwdriver ESD 0.4 - 1.0Nm
03078706‑xx Bit holder for screwdriver TorqueVario
00326015‑xx Belt tension measuring device
00353832-xx Allen key set
Bit, size 4
If required:
Magnet lifter or tweezers and adhesive tape
Measuring scale
4 Replacing spare parts at the conveyor
4.5 Conveyor belt, belt drive and hexagonal shaft
72 Service Manual ASM ProcessLens Dual-lane 09/2018
Removal
CAUTION
Toothed belt
► Make sure that the toothed belt is not folded or otherwise damaged.
► Use the software or manually move the conveyor rail into a position which allows you best
access.
– To move the conveyor rail manually, pull the toothed belt of the width adjustment unit.
– Make sure that the rear side of the conveyor rail is also accessible.
► Switch off the machine, disconnect it from the power supply and secure it to prevent
unauthorized reactivation.
Fig.48: Movable idler pulleys
► Loosen the fixing screw of the relevant movable
idler pulley(1) to release the tension of the belt.
 CAUTION!
Loosen the movable idler pulley only as far
as necessary!
Do not remove the movable idler pulley (unless
you explicitly need to remove it). Otherwise the T
slot nut on the inner side fall into the conveyor
rail.
.
See also Replacing the idler pulley (conveyor belt)
Fig.49: Washer
► Remove the fixing screw(1) (cross head) and
take off the washer(2).
► Remove the toothed belt(3).
► Remove the fastening screw(4) (Allen).
4 Replacing spare parts at the conveyor
4.5 Conveyor belt, belt drive and hexagonal shaft
Service Manual ASM ProcessLens Dual-lane 09/2018 73
Fig.50: Pulling out the pinion gear drive
► From the rear of the rail, push the pinion gear
drive out.
Fig.51: Pulling off the bearing
► Pull the bearing(1) off the pinion gear drive.
Installation
Fig.52: Inserting the bearing
► Insert the bearing(1) into the rail.
Make sure that the bearing does not fall into the
rail.