00900194-01_SM_ASM ProcessLens_Dual-lane_EN.pdf - 第4页
4 Service Manual ASM ProcessLens Dual-lane 09/2018 Contents 3.2.4 Upgrading the firmware of the DLP module .. 27 3.3 Encoder .. 28 3.3.1 Replacing the encoder reader at the x, y and z gantry .. 28 3.3.2 Color code …
3Service Manual ASM ProcessLens Dual-lane 09/2018
Contents
Contents
1 Introduction.. 5
1.1 Safety instructions.. 5
1.1.1 Conventions for the use of safety instructions and symbols.. 5
1.1.2 Safety instructions for working with strong magnetic fields.. 6
1.1.3 Safety instructions for the power supply (without SMPS).. 6
1.1.4 Residual voltages and discharge times in the machine.. 7
1.1.4.1 Energy state of the machine after the EMERGENCY STOP button is pressed.. 7
1.1.4.2 Energy state of the machine after switching off the main power switch.. 7
1.1.5 Safety instructions for the gantry.. 8
1.1.6 Safety instructions on hazardous materials.. 8
1.1.7 Classification of the optical systems.. 8
1.1.7.1 Classification of the whole machine.. 8
1.1.7.2 Laser classification.. 8
1.1.7.3 Classification of the camera systems.. 8
1.2 Lock out and tag out procedure.. 8
1.2.1 Purpose and scope.. 8
1.2.2 Description.. 9
1.2.3 Testing.. 9
1.2.4 Responsibility and obligations.. 10
1.2.5 Training.. 10
1.2.6 Review.. 10
1.3 Other instructions.. 11
1.3.1 Environmentally-friendly disposal of materials and components.. 11
1.3.2 Use of original accessories and spare parts.. 11
1.3.3 Information about this service manual.. 11
1.3.4 ESD guidelines.. 11
1.3.4.1 What does ESD mean?.. 11
1.3.4.2 Important measures to protect against static charging.. 11
1.3.4.3 Handling ESD modules.. 12
1.3.4.4 Measurements and modifications to ESD modules.. 12
1.3.4.5 Dispatching ESD modules.. 12
1.3.5 Validity of document.. 12
1.3.6 Release history.. 12
1.3.7 ASM on the World Wide Web (WWW).. 13
1.4 Staff Qualifications and Training.. 13
2 General.. 15
3 Replacing spare parts.. 17
3.1 Optical head.. 17
3.1.1 Replacing the optical head.. 17
3.1.1.1 Check the calibration of the optical head.. 19
3.1.2 Replacing the low ring light board.. 19
3.1.3 Replacing the high ring light board.. 21
3.1.4 Checking the function of the low ring light and the high ring light.. 23
3.2 DLP.. 24
3.2.1 Replacing the DLP left and right controller.. 24
3.2.2 Checking the DLP module.. 25
3.2.3 Checking the software version of the DLP module.. 26
4 Service Manual ASM ProcessLens Dual-lane 09/2018
Contents
3.2.4 Upgrading the firmware of the DLP module.. 27
3.3 Encoder.. 28
3.3.1 Replacing the encoder reader at the x, y and z gantry.. 28
3.3.2 Color code for the encoder readers.. 29
3.3.3 Checking the alignment of the encoder reader of the Y gantry.. 30
3.3.4 Checking the alignment of the x, y and z encoder reader.. 31
3.4 Scale bars.. 32
3.4.1 Replacing the Y scale bars.. 32
4 Replacing spare parts at the conveyor.. 35
4.1 Conveyor - overview.. 36
4.2 Lifting table.. 38
4.2.1 Replacing the lifting table plate.. 38
4.2.2 Replacing the plate guides.. 40
4.2.3 Replacing the lifting table motor.. 42
4.2.4 Checking free movement of lifting table.. 45
4.2.5 Calibrating the lifting table motor.. 45
4.3 Conveyor drive.. 47
4.3.1 Replacing the conveyor drive.. 47
4.3.2 Replacing the toothed belt (conveyor drive).. 51
4.3.3 Replacing the cables (belt motor and width adjustment motor).. 53
4.4 Width adjustment.. 56
4.4.1 Replacing the toothed belt (width adjustment).. 56
4.4.2 Replacing the idler pulley (width adjustment).. 58
4.4.3 Replacing the clamping unit.. 60
4.4.4 Calibrating the Track Zero Point.. 62
4.5 Conveyor belt, belt drive and hexagonal shaft.. 63
4.5.1 Replacing the toothed belt (conveyor belt).. 63
4.5.2 Setting the belt tension.. 64
4.5.2.1 Setting the tension of the conveyor toothed belt.. 64
4.5.2.2 Calculating the belt tension.. 65
4.5.3 Replacing the side sheet metal plates.. 66
4.5.4 Replacing the idler pulley (conveyor belt).. 69
4.5.5 Replacing the pinion gear drive.. 71
4.6 Fiber optic cables and laser light barriers.. 75
4.6.1 Replacing the laser light barrier for the transmitter/receiver.. 75
4.6.2 Correcting the laser light barrier setting.. 77
4.6.3 Repairing the fiber optic cables.. 79
4.6.4 Replacing the fiber optic sensor.. 82
4.6.4.1 Setting the fiber optic sensor.. 85
4.6.5 Replacing laser light barrier cables and fiber optic cables.. 90
4.7 Boards.. 93
4.7.1 Replacing the conveyor control TSP420.. 93
4.7.1.1 Conveyor control TSP420 [03087642-xx].. 94
4.7.2 eSW Download.. 98
4.8 Teaching the PCB sensors.. 100
1 Introduction
1.1 Safety instructions
Service Manual ASM ProcessLens Dual-lane 09/2018 5
1 Introduction
This service guide is a manual or reference work for performing service work on the ASM Pro-
cessLens machine.
For additional information, please also observe the instructions on the 0198022 Instruction Guide if
necessary.
1.1 Safety instructions
DANGER
Nonobservance of these safety instructions may cause injury to personnel and dam-
age to the machine!
► Please observe the safety instructions in the user manual of the relevant machine
for all work!
1.1.1 Conventions for the use of safety instructions and symbols
Safety instructions
This manual contains notes that must be observed to guarantee your personal safety and to avoid
damage to equipment. These notes are highlighted by warning triangles and are indicated as fol-
lows according to the level of risk:
DANGER
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable
damage to property will occur if this hazard warning is not observed.
WARNING
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable
damage to equipment may occur if these warning instructions are not followed.
CAUTION
Definition
For the purposes of this manual, this indicates that minor injuries or damage to property
may occur if this caution is not observed.
NOTICE
Definition
For the purposes of this manual, this note provides information about the product or indic-
ates a part of the manual that requires particular attention.