00900194-01_SM_ASM ProcessLens_Dual-lane_EN.pdf - 第5页
1 Introduction 1.1 Safety instructions Service Manual ASM ProcessLens Dual-lane 09/2018 5 1 Introduction This service guide is a manual or reference work for performing service work on the ASM Pro- cessLens machine. For …
4 Service Manual ASM ProcessLens Dual-lane 09/2018
Contents
3.2.4 Upgrading the firmware of the DLP module.. 27
3.3 Encoder.. 28
3.3.1 Replacing the encoder reader at the x, y and z gantry.. 28
3.3.2 Color code for the encoder readers.. 29
3.3.3 Checking the alignment of the encoder reader of the Y gantry.. 30
3.3.4 Checking the alignment of the x, y and z encoder reader.. 31
3.4 Scale bars.. 32
3.4.1 Replacing the Y scale bars.. 32
4 Replacing spare parts at the conveyor.. 35
4.1 Conveyor - overview.. 36
4.2 Lifting table.. 38
4.2.1 Replacing the lifting table plate.. 38
4.2.2 Replacing the plate guides.. 40
4.2.3 Replacing the lifting table motor.. 42
4.2.4 Checking free movement of lifting table.. 45
4.2.5 Calibrating the lifting table motor.. 45
4.3 Conveyor drive.. 47
4.3.1 Replacing the conveyor drive.. 47
4.3.2 Replacing the toothed belt (conveyor drive).. 51
4.3.3 Replacing the cables (belt motor and width adjustment motor).. 53
4.4 Width adjustment.. 56
4.4.1 Replacing the toothed belt (width adjustment).. 56
4.4.2 Replacing the idler pulley (width adjustment).. 58
4.4.3 Replacing the clamping unit.. 60
4.4.4 Calibrating the Track Zero Point.. 62
4.5 Conveyor belt, belt drive and hexagonal shaft.. 63
4.5.1 Replacing the toothed belt (conveyor belt).. 63
4.5.2 Setting the belt tension.. 64
4.5.2.1 Setting the tension of the conveyor toothed belt.. 64
4.5.2.2 Calculating the belt tension.. 65
4.5.3 Replacing the side sheet metal plates.. 66
4.5.4 Replacing the idler pulley (conveyor belt).. 69
4.5.5 Replacing the pinion gear drive.. 71
4.6 Fiber optic cables and laser light barriers.. 75
4.6.1 Replacing the laser light barrier for the transmitter/receiver.. 75
4.6.2 Correcting the laser light barrier setting.. 77
4.6.3 Repairing the fiber optic cables.. 79
4.6.4 Replacing the fiber optic sensor.. 82
4.6.4.1 Setting the fiber optic sensor.. 85
4.6.5 Replacing laser light barrier cables and fiber optic cables.. 90
4.7 Boards.. 93
4.7.1 Replacing the conveyor control TSP420.. 93
4.7.1.1 Conveyor control TSP420 [03087642-xx].. 94
4.7.2 eSW Download.. 98
4.8 Teaching the PCB sensors.. 100
1 Introduction
1.1 Safety instructions
Service Manual ASM ProcessLens Dual-lane 09/2018 5
1 Introduction
This service guide is a manual or reference work for performing service work on the ASM Pro-
cessLens machine.
For additional information, please also observe the instructions on the 0198022 Instruction Guide if
necessary.
1.1 Safety instructions
DANGER
Nonobservance of these safety instructions may cause injury to personnel and dam-
age to the machine!
► Please observe the safety instructions in the user manual of the relevant machine
for all work!
1.1.1 Conventions for the use of safety instructions and symbols
Safety instructions
This manual contains notes that must be observed to guarantee your personal safety and to avoid
damage to equipment. These notes are highlighted by warning triangles and are indicated as fol-
lows according to the level of risk:
DANGER
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable
damage to property will occur if this hazard warning is not observed.
WARNING
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable
damage to equipment may occur if these warning instructions are not followed.
CAUTION
Definition
For the purposes of this manual, this indicates that minor injuries or damage to property
may occur if this caution is not observed.
NOTICE
Definition
For the purposes of this manual, this note provides information about the product or indic-
ates a part of the manual that requires particular attention.
1 Introduction
1.1 Safety instructions
6 Service Manual ASM ProcessLens Dual-lane 09/2018
1.1.2 Safety instructions for working with strong magnetic fields
DANGER
Strong permanent magnetic fields
Fatal hazard: persons with active implants (e.g. pacemakers, defibrillators, insulin pumps,
etc.) are at risk from strong permanent magnetic fields inside the machine.
Persons at risk should avoid the immediate vicinity of the machine.
CAUTION
Danger of crushing
Danger of crushing for persons with passive metal implants (e.g. plates, screws).
► Do not reach or lean over into the machine when the covers are open.
► Do not bring any metal objects into the danger area.
CAUTION
Strong permanent magnetic fields
There is a risk that the strong magnetic fields could corrupt data on data media or check
cards.
► Keep sensitive data media away from the permanent magnets.
1.1.3 Safety instructions for the power supply (without SMPS)
DANGER
The system is electrically driven. When electrical devices are in use, certain parts
carry dangerous voltage levels
There is a risk of death, severe injury and/or considerable damage to equipment if these
instructions are not followed.
► Switch off the main switch and disconnect the ASM ProcessLens solder paste inspec-
tion machine from the power supply before carrying out any work on live components.
●
This means that some parts of the system carry potentially lethal voltages - even when
switched off at the main power switch.
●
Incorrect handling of the solder paste inspection system can therefore result in fatal injuries,
severe injuries or considerable damage to equipment.
●
Measurements and maintenance work must always be carried out by appropriately qualified
personnel.
●
Always follow the applicable accident prevention and DIN regulations (particularly DIN EN 60
204, part 1) or the regulations specific to your country.
●
Before starting any maintenance work, switch the machine off at the main switch and discon-
nect it from the main power supply.
●
Always secure the machine against unauthorized reactivation. If these instructions are not
followed, you may be able to touch live parts, which could result in fatal or severe injuries.
Maintaining, Installing or Removing Assemblies
► End all inspection operations on the machine.
► Shut down the Windows operating system correctly, otherwise problems may occur when
restarting or data may be lost.
► Switch the machine off at the main switch.
► Disconnect the machine from the main power supply.
► Switch off the machine and attach warnings signs to indicate that service work is in progress.