00900194-01_SM_ASM ProcessLens_Dual-lane_EN.pdf - 第8页
1 Introduction 1.2 Lock out and tag out procedure 8 Service Manual ASM ProcessLens Dual-lane 09/2018 1.1.5 Safety instructions for the gantry CAUTION Moving the gantry can damage the placement head. When moving the gantr…
1 Introduction
1.1 Safety instructions
Service Manual ASM ProcessLens Dual-lane 09/2018 7
1.1.4 Residual voltages and discharge times in the machine
1.1.4.1 Energy state of the machine after the EMERGENCY STOP button is pressed
If the EMERGENCY STOP button is pressed, the voltage are reduced to harmless residual
voltages in a very short time.
WARNING
Some parts of the system carry potentially lethal voltages
The machine is supplied with 1/N/PE ~ 240, 50/60 Hz mains voltage. This means that some
parts of the system carry potentially lethal voltages - even when switched off at the main
power switch. Incorrect handling of the machine can therefore result in death or severe in-
jury or considerable damage to equipment.
► Always follow the applicable accident prevention and safety regulations (particularly
DIN EN 60204, part 1 or IEC 60204, part 1) and the safety regulations in your own
country.
► The covers over the power supply unit may ONLY be opened by appropriately quali-
fied and trained personnel.
NOTICE
ASM ProcessLens Dual-lane electrical diagrams
For details, please refer to the ASM ProcessLens Dual-lane electrical diagrams.
1.1.4.2 Energy state of the machine after switching off the main power switch
WARNING
Some parts of the system carry potentially lethal voltages
The machine is supplied with 1/N/PE ~ 240, 50/60 Hz mains voltage. This means that some
parts of the system carry potentially lethal voltages - even when switched off at the main
power switch. Incorrect handling of the machine can therefore result in death or severe in-
jury or considerable damage to equipment.
► Always follow the applicable accident prevention and safety regulations (particularly
DIN EN 60204, part 1 or IEC 60204, part 1) and the safety regulations in your own
country.
The following components still carry potentially lethal voltages even if the main power switch is
switched off:
●
Mains connection terminals of the main power switch.
NOTICE
ASM ProcessLens Dual-lane electrical diagrams
For details, please refer to the ASM ProcessLens Dual-lane electrical diagrams.
To avoid losing data, assess the following criteria before switching off your machine (apart from in
emergencies):
●
Has the machine finished transmitting machine and recipe data?
●
Has the machine finished processing the PCB?
●
Has the machine software completed the shot-down phase?
Machine switched off at the main power switch and disconnected
The machine is unpowered, apart from slight residual voltages in the power supply unit.
1 Introduction
1.2 Lock out and tag out procedure
8 Service Manual ASM ProcessLens Dual-lane 09/2018
1.1.5 Safety instructions for the gantry
CAUTION
Moving the gantry can damage the placement head.
When moving the gantry, observe the following:
► NEVER move the gantry by pushing with your hands against the placement head.
1.1.6 Safety instructions on hazardous materials
CAUTION
Observe the safety data sheets
Observe the applicable safety data sheet, when handling hazardous materials (e. g. Loctite
241, ethanol).
1.1.7 Classification of the optical systems
1.1.7.1 Classification of the whole machine
Fig.1: Laser class 2
The ready-to-operate overall machine is assigned
to laser class°2.
The laser classes are determined according to
DIN EN 60825-1:2014.
1.1.7.2 Laser classification
The following modules are assigned to laser class 2:
●
Laser light barriers at the board conveyor
1.1.7.3 Classification of the camera systems
WARNING
LEDs
The camera illumination systems are fitted with light LEDs. These are assigned to risk
group 1 according to IEC 62741:2006.
► Do not look into beam!
1.2 Lock out and tag out procedure
1.2.1 Purpose and scope
Before performing any preventive maintenance work, conversion work or service work, a procedure
of locking and tagging must be followed and warning signs must be attached if not stated other-
wise. If it is not necessary to switch off the machine, it is explicitly mentioned.
The procedure, when followed, correctly eliminates the possibility of an employee being injured.
NOTICE
Additional safety measures
These procedures represent the minimum lock/tag out requirements for the machine during
preventive maintenance work and service work. Any additional safeguards needed to com-
plete work safely can be specified by facilities supervision, the safety officer, the safety
committee and the health department.
1 Introduction
1.2 Lock out and tag out procedure
Service Manual ASM ProcessLens Dual-lane 09/2018 9
1.2.2 Description
Whenever it becomes necessary to isolate, control and release energy, the following procedure is
to be followed:
► Notify affected employees.
► Shut down the equipment. Carry out all normal stopping procedures:
– Press the Stop button.
– Switch off the ASM ProcessLens inspection software.
– Shut down the control computer.
– Switch the machine off at the main power switch.
► Isolate the machine from all its energy sources:
– Disconnect the main power connection.
► Lock out the machine:
– Attach a lock whenever possible (e.g. to the main power switch).
NOTICE
Alternatively: Tag out procedure
If a machine can be locked out, it must be. However, there are situations where energy isol-
ating devices cannot accommodate locks. In these cases, the energy isolating devices
must be tagged to warn employees that the machine is de-energized for servicing. The tag
must be securely fastened, it must be placed in a position visible to all and it may only be
removed by the person who attached it.
► Release stored energy:
Stored energy in the electrical energy in electrolytic capacitors must be released by appropri-
ate means.
– After switching off the machine, wait the specified discharge time, before the machine can
be operated again without risk.
► Verify the lock out:
Testing the lock out can be done simply by pressing the start button.
► The following steps must be taken to restore the machine to operation:
– Check the area. Authorized employees should remove all of their tools and reinstall all
guards.
– Notify all affected employees.
– Before removing even one lock or tag, inform all workers in the area that the machine is
going to be restarted.
– Remove locks/tags
– Each authorized employee must remove his or her own lock. Each authorized employee
will have his or her own lock.
– Turn the machine on. Authorized workers should observe the equipment in operation to
ensure repairs were done correctly.
1.2.3 Testing
Service personnel may test the circuits by activating them briefly without canceling the locking
method. This may be done only when no other work is being performed by any other person on the
equipment being tested.
It is extremely important that all remote start switches be tagged with the Do Not Operate tag to
prevent inadvertent operation of the equipment during these periods.