00900194-01_SM_ASM ProcessLens_Dual-lane_EN.pdf - 第62页

4 Replacing spare parts at the conveyor 4.4 Width adjustment 62 Service Manual ASM ProcessLens Dual-lane 09/2018 4.4.4 Calibrating the Track Zero Point After completing all work to the width adjustment (adjustment unit, …

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4 Replacing spare parts at the conveyor
4.4 Width adjustment
Service Manual ASM ProcessLens Dual-lane 09/2018 61
Removal
CAUTION
Small parts
Take care not to lose any small parts.
Take particular care not to let the screws fall into the conveyor rail when removing the
screws or clamping plate.
Use the software or manually move the conveyor rail into a position which allows you best
access.
To move the conveyor rail manually, pull the toothed belt of the width adjustment unit.
Switch off the machine, disconnect it from the power supply and secure it to prevent
unauthorized reactivation.
Remove the lifting table plate to make room for removing the actuator later (see chapter 4.2.1
"Replacing the lifting table plate" [}38]).
Fig.37: Removing clamping plate
Insert the small pin or Allen key(3) to fix the
actuator.
Remove the two screws(2) fastening clamping
plate(1).
First loosen one screw slightly, and then loosen
the other screw slightly. After that, remove both
screws completely.
Remove inserted Allen key and remove the
actuator from bottom side.
Remove the clamping plate(1) with two fastening
screws carefully.
Installation
Follow the removal instructions in reverse order for installation. Also observe the following
instructions:
CAUTION
Installation instructions
Secure the two screws fastening the clamping unit with Loctite 241.
4 Replacing spare parts at the conveyor
4.4 Width adjustment
62 Service Manual ASM ProcessLens Dual-lane 09/2018
4.4.4 Calibrating the Track Zero Point
After completing all work to the width adjustment (adjustment unit, motor or belt of width adjust-
ment), you need to configure the adjustment unit before you configure the conveyor sides.
Procedure
Click on this icon(1) to enter the settings menu.
Click on Unit Function(2) to enter the settings user menu.
Switch to operator level Machine service.
Click on System Test(3) to enter the calibration menu.
In the Track Width Calibration area(4) select the right track.
Click on the Track Zero Point Calibration button(5) to calibrate the track zero point of the
right track.
Repeat the calibration the same way for the left track.
4 Replacing spare parts at the conveyor
4.5 Conveyor belt, belt drive and hexagonal shaft
Service Manual ASM ProcessLens Dual-lane 09/2018 63
4.5 Conveyor belt, belt drive and hexagonal shaft
4.5.1 Replacing the toothed belt (conveyor belt)
Parts
Fig.38: Toothed belt (conveyor belt) and movable idler pulleys
1 Input area 03172246-xx Belt L=897mm
2 Placement area 03121441-xx Synchronous belt L=843mm
3 Output area 03121441xx Belt L=843mm
4 Movable idler pulleys (see Replacing the idler pulley (conveyor belt))
Equipment and tools
00326015‑xx Belt tension measuring device
00353832-xx Allen key set
Removal
Use the software or manually move the conveyor rail into a position which allows you best
access.
To move the conveyor rail manually, pull the toothed belt of the width adjustment unit.
Switch off the machine, disconnect it from the power supply and secure it to prevent
unauthorized reactivation.
Loosen the movable idler pulley.
CAUTION
Loosen the movable idler pulley only as far as necessary!
Do not remove the movable idler pulley. Otherwise the T slot nut on the inner side will
fall into the conveyor rail.
Carefully unthread the belt drive.
Installation
Check the new toothed belt before fitting it. Hold it up high. It should hang loose and should
not twist.
Follow the removal instructions in reverse order for further installation. Also observe the fol-
lowing instructions:
Do not bend or damage the toothed belt.
Make sure that the toothed belt is positioned accurately in the guidance on the motor
shaft / belt drive.
When you tighten the idler pulley, set the tension of the toothed belt (see below).