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5 Gantries SIPLACE 80 S/F/G Service M anual Edition 04/97 5 - 16

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SIPLACE 80 S/F/G Service Manual 5 Gantries
Edition 04/97
5 - 15
5.4.3 Installation
Fit the new motor using the mounting screws.
Restore the motor’s electrical connections (depending on the gantry)
NOTE
Route your cables with care.
Tension the cut toothed belt as described in Table 5.4 - 1.
Fit the components table support and the sliding plate holder.
Replace the empty tape cutter and restore all electrical and pneumatic connections.
Carry out a complete adjustment of the y axis (see adjustment instructions).
Key to Fig. 5.4.1.
Toothed belt 50AT5/2795-M
Measurement length of the toothed belt
600 mm from the center of the motor pinion to the center of the ten-
sioning pulley of the turnbuckle
Measurement position Middle of the toothed belt (300 mm)
Frequency of the new toothed belt 52 Hz ± 1 Hz
Frequency of the toothed belt once run in
(t
5 hours
)
49 Hz ± 1 Hz
Table 5.4 - 1 Required adjustment of the cut toothed belt for the y axis
1 Deflection pulley 2 Turnbuckle
3 Cut toothed belt 4 Motor pinion of Y drive motor
5 Mounting screw (hexagon socket) 6 600 mm distance for adjustment of toothed belt tension
5 Gantries SIPLACE 80 S/F/G Service Manual
Edition 04/97
5 - 16
SIPLACE 80S/F/G Service Manual 6 PCB Handling
Edition 01/96
6 - I
Contents
Page
6 PCB Handling
6.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 3
6.1.1 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 - 3
6.1.2 Tools, Auxiliary Materials and Equipment Required. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 3
6.1.3 Overview of Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 3
6.1.4 Position of the Assemblies (General Views). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 - 4
6.2 Geared Motors of the PCB Transportation Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 7
6.2.1 Replacing the input and center conveyor geared motors. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 7
6.2.1.1 Removing the geared motor from the input and output conveyors. . . . . . . . . . . . . . . . . . . . . 6 - 7
6.2.1.2 Fitting and testing the input and center conveyor geared motors. . . . . . . . . . . . . . . . . . . . . . 6 - 9
6.2.2 Replacing the output conveyor geared motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 9
6.2.2.1 Removing the geared motor from the output conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 9
6.2.2.2 Fitting and testing the output conveyor geared motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 11
6.3 Drive Units of the PCB Transportation Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 13
6.3.1 Replacing the drive unit of the input conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 13
6.3.1.1 Removing the input or output conveyor drive units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 13
6.3.1.2 Fitting and testing the input and output conveyor drive units . . . . . . . . . . . . . . . . . . . . . . . . 6 - 15
6.3.2 Replacing the drive unit of the center conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 16
6.3.2.1 Removing the center conveyor drive unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 - 16
6.3.2.2 Fitting the center conveyor drive unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 - 16
6.3.3 Replacing the output conveyor drive unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 18
6.3.3.1 Removing and installing the output conveyor drive unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 18
6.4 Conveyor Toothed Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 19
6.4.1 Replacing the conveyor toothed belt on the fixed side of the board conveyor. . . . . . . . . . . 6 - 19
6.4.1.1 Changing the conveyor toothed belt on the fixed side of the board conveyor . . . . . . . . . . . 6 - 19
6.4.1.2 Function Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 - 21
6.4.2 Replacing the conveyor toothed belt on the movable side of the board conveyor. . . . . . . . 6 - 21
6.4.2.1 Changing the conveyor toothed belt on the movable side of the board conveyor . . . . . . . . 6 - 21
6.4.2.2 Function Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 - 23
6.5 Retainers and Compression Springs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 25
6.5.1 Removing retainers and compression springs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 25
6.5.2 Fitting the retainers and compression springs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 - 27
6.5.3 Function test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 27
6.6 Aligning the Guide Rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 29