80S-15贴片机.pdf - 第451页
SIPL ACE 80S/ 80F/G Ser vice Manual 10 Siplac e G automati c glue applic ator Edition 06 /98 10 - 1 10 Siplace G automatic g lue ap plicator 10 Si plac e G au tom atic g lue ap plic ator SIPLA CE 80 S/80 F/G Servi ce Ma …
10 Siplace G automatic glue applicator SIPLACE 80S/80F/G Service Manual
Edition 06/98
10 - II
10.3.4.1 Adjusting the room temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 - 32
10.3.4.2 Adjusting the temperature sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 - 34
10.3.4.3 Adjusting the dispensing pressure sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 - 36
10.3.4.4 Checking the seals of the dispensing pressure unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 - 38
10.3.5 Tensioning the toothed belt of the X2/Y2 axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 - 39
10.3.6 Adjusting the dynamic behavior of the axes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 - 42
10.3.6.1 Adjusting the axis boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 - 43
10.3.6.2 Axis settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 - 44
10.3.6.3 Adjusting the dynamic behavior of the z axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 - 46
10.3.6.4 Adjusting the dynamic behavior of the X2/Y2 axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 - 49
10.3.6.5 X axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 - 52
10.3.6.6 Y axis, SIPLACE G. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 - 56
10.4 Setting the symmetry and amplification of the track signals. . . . . . . . . . . . . . . . . . . .10 - 61
10.4.1 Basic test set-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 - 61
10.4.2 Adjusting the symmetry and amplification on the measuring system . . . . . . . . . . . . . . . . .10 - 64
SIPLACE 80S/80F/G Service Manual 10 Siplace G automatic glue applicator
Edition 06/98
10 - 1
10 Siplace G automatic glue applicator
10 Siplace G automatic glue applicator SIPLACE 80S/80F/G Service Manual
Edition 06/98
10 - 2
SIPLACE 80S/80F/G Service Manual 10 Siplace G automatic glue applicator
Edition 06/98
10 - 3
10.1 Faults on the glue application head
PLEASE NOTE
This section describes only a few of the faults that can occur on the glue application head. You may encounter
other glue-specific faults and error messages.
10.1.1 Possible causes of errors
● Error message no. 732: MA data: unknown spacer type
Possible cause:
- The AKTUELL.MA file or *.VKL contains a spacer type which is not contained in the REAL.MA file.
To eliminate:
- Enter the same spacer in the AKTUELL.MA, *.VKL and REAL.MA files.
● Error message no. 812: KLKONF: invalid input data
Possible causes:
- Software error in the glue configuration task;
- Wrong data received from data preparation.
To eliminate:
- Reboot;
- Correct the data.
● Error message no. 813: Warning: Glue data from file ".ZKL" invalid
Possible causes:
- No *.ZKL file available (glue parameters have not yet been modified)
- Wrong data from *.ZKL.
To eliminate:
- Not an error, modify glue parameters if necessary.
- Delete *.ZKL, then modify the parameters to create a new *.ZKL file.
● Error message no. 849: VKL file cannot be stored
Possible cause:
- Cannot write back to the *.VKL file.
To eliminate:
- Check the hard disk.
10 Siplace G automatic glue applicator SIPLACE 80S/80F/G Service Manual
Edition 06/98
10 - 4
● Error message no. 850: Process data cannot be stored
- Possible cause:
- Cannot write back to gluing head process switch (C:\TMP\VL_PDAT.K1/2/3).
To eliminate:
- Check the hard disk.
● Error message no. 897: DP: Glue identification lines not available
Possible cause:
- The wrong glue name was entered in the AKTUELL.MA file.
To eliminate:
- Correct the data in AKTUELL.MA.
● Error message no. 898: DP: VKL data not available
Possible cause:
- A glue name in the AKTUELL.MA file is not available as a *.VKL file.
To eliminate:
- Correct the data in AKTUELL.MA and the *.VKL file.
● Error message no. 899: DP: INI data not available
Possible cause:
- A glue name in the AKTUELL.MA file is not available as a *.INI file.
To eliminate:
- Correct the data in AKTUELL.MA and the *.INI file.
● Error message no. 905: Glueing size not possible with glue available
Possible cause:
- The dispensing stage requested by the line computer in this cluster is not possible with the current
glue set-up.
To eliminate:
- Set up the glue again and check the placement program.
● Error message no. 909: DP: Glue type list KLL incorrectly loaded
Possible cause:
- Incorrect data (*.VKL, SILPLACE.KLL) on the hard disk.
To eliminate:
- Correct the data in AKTUELL.MA.
● Error message no. 911: OPT: Spacer in contact with glueing point
Possible cause:
- The glue points are too close to one another or aligned too closely to the spacer.
To eliminate:
- Realign the spacer and reoptimize the cluster.
PLEASE NOTE
The alignment of the spacers must be specified in the "Modify system data" menu option.
SIPLACE 80S/80F/G Service Manual 10 Siplace G automatic glue applicator
Edition 06/98
10 - 5
● Error messages no. 1005/6/7: Z-axis, GU1/GU2/G3: Bero at top does not react
Possible causes:
- The Z axis of the glue application head concerned is not far enough up; z axis jamming; distance from
BERO too large; BERO defective; cam disc loose; incorrect zero point correction for Z axis; counting
error; direct-drive motor, controller, servo amplifier defective.
To eliminate:
- Check the possible sources of error listed above and replace any defective components.
● Error messages no. 1010/11/12: Z-axis, GU1/GU2/GU3: cannot be moved upwards anymore
Possible cause:
- The z axis of the glue application head concerned is below the minimum position when you press the
Start button.
To eliminate:
- Check the servo amplifier; push the z axis up manually.
● Error messages no. 1018/19: xk/yk-axis: Target position not reached
Possible causes:
- Incorrect machine data; axis jamming; wrong zero point correction; incorrect axis adjustment; direct-
drive motor, controller, servo amplifier defective.
To eliminate:
- Check the possible sources of error listed above and replace any defective components.
● Error messages no. 1020/21/22: Z-axis, GU1/GU2/GU3: Target position not reached
Possible causes:
- Incorrect machine data; axis jamming; wrong zero point correction; cam disc in turned position at zero
pulse; incorrect axis adjustment; direct-drive motor, controller, servo amplifier defective.
To eliminate:
- Check the possible sources of error listed above and replace any defective components.
● Error message no. 1163: GU: Glueing order (command) to head
Possible cause:
- An error occurred when the dispensing command was sent to the dispensing unit.
To eliminate:
- The error will be described in greater detail in another message. Note this message when trouble-
shooting.
● Error message no. 1164: 1164 GU: wait until glueing is finished
Possible cause:
- An error occurred when waiting for the end signal from the dispensing unit.
To eliminate:
- The error will be described in greater detail in another message. Note this message when trouble-
shooting.
10 Siplace G automatic glue applicator SIPLACE 80S/80F/G Service Manual
Edition 06/98
10 - 6
● Error message no. 1165: GU: Error while setting desired temperature
Possible cause:
- An error occurred when sending the desired temperature to the dispensing unit.
To eliminate:
- The error will be described in greater detail in another message. Note this message when trouble-
shooting.
● Error message no. 1166: GU: Error while setting glueing point volume
Possible cause:
- An error occurred when sending the change in glue point volume to the dispensing unit.
To eliminate:
- The error will be described in greater detail in another message. Note this message when trouble-
shooting.
● Error message no. 1167: GU: Error while setting new cartridge
Possible cause:
- An error occurred when sending a command to the dispensing unit to indicate that a new cartridge
had been inserted.
To eliminate:
- The error will be described in greater detail in another message. Note this message when trouble-
shooting.
SIPLACE 80S/80F/G Service Manual 10 Siplace G automatic glue applicator
Edition 06/98
10 - 7
10.2 Replacement work on the glue application head G
10.2.1 Safety instructions
This chapter describes the servicing work on the glue application heads of the SIPLACE G.
Please observe the following safety instructions when carrying out any of the servicing work described in this
chapter.
DANGER
Automatic placement machines from the SIPLACE family are powered with mains voltage at 3x400V ± 10%,
50/60 Hz. Parts of these systems carry hazardous voltages - even when switched off at the main switch.
Incorrect handling of these automatic placement machines can therefore result in death or severe injury and
considerable damage.
Please follow the applicable accident prevention and VDE regulations (particularly VDE 0113).
Measurements and maintenance work on the glue application heads and axes must only be carried out by
adequately qualified personnel.
Switch off at the main switch and remove the mains plug before starting the maintenance work. Secure the
system to prevent it being switched on again.
If these instructions are not followed, death or severe injury may result if live parts are touched.
10.2.2 Overview
- The SIPLACE G automatic placement machine has three autonomous glue application heads (also called
"dispensing units" in the software).
- The glue application heads are numbered clockwise. This means that glue application head 1 = on the
small Y axis (Y2); glue application head 2 = on the small X axis (X2), glue application head 3 = on the large
X gantry axis.
PLEASE NOTE
The positions of glue application heads 1 and 2 are measured relative to glue application head 3. Conse-
quently, the head offset of glue application heads 1 and 2 must be re-recorded whenever position-related
changes are made to glue application head 3.
- Glue application head 2 differs from glue application head 1 and 3 (1 and 3 are identical). It must therefore
be changed separately. Please note this fact when ordering spare parts.