00197394-03_AI_Smart-Pin-Support_X-S_DE_EN.pdf - 第68页
68 Assembly Instructions / Montageanleitung SIPLACE X-Series S Smart Pin Support 05/2019 Contents: 3.3 Installing the W5 magazine (SIPLACE X3 S, X4 S) .. 104 3.3.1 Preparatory Steps .. 104 3.3.2 Checking/Correcting t…
67Assembly Instructions / Montageanleitung SIPLACE X-Series S Smart Pin Support 05/2019
Contents:
Contents:
1 Introduction.. 69
1.1 Safety Instructions.. 69
1.1.1 Conventions for the use of safety instructions and symbols.. 69
1.1.2 Safety instructions for working with strong magnetic fields.. 70
1.1.3 Safety instructions for the power supply (without SMPS).. 70
1.1.4 Safety instructions for the power supply (with SMPS).. 71
1.1.5 Safety instructions for the compressed air supply.. 73
1.1.6 Safety instructions for the gantry.. 73
1.1.7 Safety instructions for maintenance tasks.. 73
1.1.8 Safety instructions on hazardous materials.. 75
1.2 Preparatory work..... 75
1.3 Other Instructions.. 77
1.3.1 Environmentally-friendly disposal of materials and components.. 77
1.3.2 Use of original accessories and spare parts.. 78
1.3.3 ESD guidelines.. 78
1.3.3.1 What does ESD mean?.. 78
1.3.3.2 Important measures to protect against static charging.. 78
1.3.3.3 Handling ESD modules.. 78
1.3.3.4 Measurements and modifications to ESD modules.. 78
1.3.3.5 Dispatching ESD modules.. 79
1.3.4 Validity of Document.. 79
1.3.5 Release History.. 79
1.4 Staff qualifications and training.. 79
1.5 Abbreviations.. 80
2 Brief Description.. 81
2.1 Product Description.. 81
2.2 Prerequisites.. 81
2.3 Restrictions.. 81
2.4 Possible Configurations/Required Equipment.. 82
2.4.1 Possible configurations/required equipment - SIPLACE X4i S.. 82
2.4.2 Possible configurations/required equipment - SIPLACE X4i S.. 85
2.4.3 Possible configurations/required equipment - SIPLACE X3 S.. 87
2.4.4 Installation Positions of COT Insert and Manual Table (Table Positions).. 91
2.5 Overview of Parts.. 91
2.6 Note on the strain reliefs.. 94
2.7 Tools and Equipment Required.. 95
2.8 Required Working Time.. 95
3 Installation.. 97
3.1 Preparatory Steps.. 97
3.2 Installation of Pin PIcker.. 98
3.2.1 Mechanical Installation of Pin Picker .. 98
3.2.2 Fitting the Spacers.. 99
3.2.3 Establishing Electrical Connections.. 100
3.2.4 Connecting the Compressed Air Supply.. 103
68 Assembly Instructions / Montageanleitung SIPLACE X-Series S Smart Pin Support 05/2019
Contents:
3.3 Installing the W5 magazine (SIPLACE X3 S, X4 S).. 104
3.3.1 Preparatory Steps.. 104
3.3.2 Checking/Correcting the Vertical Distance.. 104
3.3.3 Connecting the "Magazine Recognition" Board (If Present).. 105
3.3.3.1 DIP Switch S1 - Jumper Assignment.. 106
3.3.4 Assembling the W5 magazine.. 106
3.4 Installing the W5 magazine (SIPLACE X4i S).. 107
3.4.1 Preparatory Steps.. 107
3.4.2 Fitting the Support Plate.. 107
3.4.3 Checking/Correcting the Vertical Distance.. 108
3.4.4 Connecting the "Magazine Recognition" Board (If Present).. 109
3.4.4.1 DIP Switch S1 - Jumper Assignment.. 110
3.4.5 Assembling the W5 magazine.. 110
3.5 Installing the Q10 Magazine.. 111
3.5.1 Installing the Q10 Magazine Holder.. 111
3.5.2 Checking/Correcting the Vertical Distance.. 113
3.5.3 Connecting the "Magazine Recognition" Board (If Present).. 113
3.5.3.1 DIP Switch S1 - Jumper Assignment.. 114
3.5.4 Assembling the Q10 magazine.. 115
3.6 Converting the nozzle station and the reject bin (SIPLACE X3 S, X4 S only).. 115
3.7 Inserting the dummy feeder.. 115
3.8 Final work.. 116
4 Maintenance.. 117
4.1 Maintenance Tasks Smart Pin Support - Minor.. 117
4.1.1 Maintenance Intervals.. 117
4.1.2 Tools, Consumables, Spare and Wear Parts.. 117
4.1.3 Preparatory Steps.. 117
4.1.4 Performing Maintenance Tasks.. 117
4.1.4.1 Vacuuming the Magazines.. 117
4.2 Maintenance Tasks Smart Pin Support - Major.. 118
4.2.1 Maintenance Intervals.. 118
4.2.2 Tools, Consumables, Spare and Wear Parts.. 118
4.2.3 Preparatory Steps.. 118
4.2.4 Performing Maintenance Tasks.. 118
4.2.4.1 Clean the interface at the Pin-Picker.. 118
4.2.4.2 Cleaning the Pins.. 118
5 Annex.. 119
5.1 Magazine Recognition Circuit Diagram.. 119
5.2 Magazine recognition board.. 120
5.3 Excerpt from User Manual.. 121
5.3.1 Performing Calibration.. 121
5.3.1.1 Calibrating Pin Picker, Lifting Table(s) and Pin Magazine(s).. 122
5.3.1.2 Handling Error Cases.. 124
1 Introduction
1.1 Safety Instructions
Assembly Instructions / Montageanleitung SIPLACE X-Series S Smart Pin Support 05/2019 69
1 Introduction
This manual describes installation of the "Smart Pin Support" option in SIPLACE® X series S ma-
chines.
1.1 Safety Instructions
DANGER
Nonobservance of these safety instructions may cause injury to personnel and dam-
age to the machine!
► Please observe the safety instructions in the user manual of the relevant machine
for all work!
1.1.1 Conventions for the use of safety instructions and symbols
Safety instructions
This manual contains notes that must be observed to guarantee your personal safety and to avoid
damage to equipment. These notes are highlighted by warning triangles and are indicated as fol-
lows according to the level of risk:
DANGER
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable
damage to property will occur if this hazard warning is not observed.
WARNING
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable
damage to equipment may occur if these warning instructions are not followed.
CAUTION
Definition
For the purposes of this manual, this indicates that minor injuries or damage to property
may occur if this caution is not observed.
NOTICE
Definition
For the purposes of this manual, this note provides information about the product or indic-
ates a part of the manual that requires particular attention.
Symbols
Example Description
Next This typeface marks controls and interface elements in the software.
► This symbol indicates actions that have to be performed by the operator.