00197394-03_AI_Smart-Pin-Support_X-S_DE_EN.pdf - 第69页
1 Introduction 1.1 Safety Instructions Assembly Instructions / Montageanleitung SIPLACE X-Series S Smart Pin Support 05/2019 69 1 Introduction This manual describes installation of the "Smart Pin Support" optio…
68 Assembly Instructions / Montageanleitung SIPLACE X-Series S Smart Pin Support 05/2019
Contents:
3.3 Installing the W5 magazine (SIPLACE X3 S, X4 S).. 104
3.3.1 Preparatory Steps.. 104
3.3.2 Checking/Correcting the Vertical Distance.. 104
3.3.3 Connecting the "Magazine Recognition" Board (If Present).. 105
3.3.3.1 DIP Switch S1 - Jumper Assignment.. 106
3.3.4 Assembling the W5 magazine.. 106
3.4 Installing the W5 magazine (SIPLACE X4i S).. 107
3.4.1 Preparatory Steps.. 107
3.4.2 Fitting the Support Plate.. 107
3.4.3 Checking/Correcting the Vertical Distance.. 108
3.4.4 Connecting the "Magazine Recognition" Board (If Present).. 109
3.4.4.1 DIP Switch S1 - Jumper Assignment.. 110
3.4.5 Assembling the W5 magazine.. 110
3.5 Installing the Q10 Magazine.. 111
3.5.1 Installing the Q10 Magazine Holder.. 111
3.5.2 Checking/Correcting the Vertical Distance.. 113
3.5.3 Connecting the "Magazine Recognition" Board (If Present).. 113
3.5.3.1 DIP Switch S1 - Jumper Assignment.. 114
3.5.4 Assembling the Q10 magazine.. 115
3.6 Converting the nozzle station and the reject bin (SIPLACE X3 S, X4 S only).. 115
3.7 Inserting the dummy feeder.. 115
3.8 Final work.. 116
4 Maintenance.. 117
4.1 Maintenance Tasks Smart Pin Support - Minor.. 117
4.1.1 Maintenance Intervals.. 117
4.1.2 Tools, Consumables, Spare and Wear Parts.. 117
4.1.3 Preparatory Steps.. 117
4.1.4 Performing Maintenance Tasks.. 117
4.1.4.1 Vacuuming the Magazines.. 117
4.2 Maintenance Tasks Smart Pin Support - Major.. 118
4.2.1 Maintenance Intervals.. 118
4.2.2 Tools, Consumables, Spare and Wear Parts.. 118
4.2.3 Preparatory Steps.. 118
4.2.4 Performing Maintenance Tasks.. 118
4.2.4.1 Clean the interface at the Pin-Picker.. 118
4.2.4.2 Cleaning the Pins.. 118
5 Annex.. 119
5.1 Magazine Recognition Circuit Diagram.. 119
5.2 Magazine recognition board.. 120
5.3 Excerpt from User Manual.. 121
5.3.1 Performing Calibration.. 121
5.3.1.1 Calibrating Pin Picker, Lifting Table(s) and Pin Magazine(s).. 122
5.3.1.2 Handling Error Cases.. 124
1 Introduction
1.1 Safety Instructions
Assembly Instructions / Montageanleitung SIPLACE X-Series S Smart Pin Support 05/2019 69
1 Introduction
This manual describes installation of the "Smart Pin Support" option in SIPLACE® X series S ma-
chines.
1.1 Safety Instructions
DANGER
Nonobservance of these safety instructions may cause injury to personnel and dam-
age to the machine!
► Please observe the safety instructions in the user manual of the relevant machine
for all work!
1.1.1 Conventions for the use of safety instructions and symbols
Safety instructions
This manual contains notes that must be observed to guarantee your personal safety and to avoid
damage to equipment. These notes are highlighted by warning triangles and are indicated as fol-
lows according to the level of risk:
DANGER
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable
damage to property will occur if this hazard warning is not observed.
WARNING
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable
damage to equipment may occur if these warning instructions are not followed.
CAUTION
Definition
For the purposes of this manual, this indicates that minor injuries or damage to property
may occur if this caution is not observed.
NOTICE
Definition
For the purposes of this manual, this note provides information about the product or indic-
ates a part of the manual that requires particular attention.
Symbols
Example Description
Next This typeface marks controls and interface elements in the software.
► This symbol indicates actions that have to be performed by the operator.
1 Introduction
1.1 Safety Instructions
70 Assembly Instructions / Montageanleitung SIPLACE X-Series S Smart Pin Support 05/2019
1.1.2 Safety instructions for working with strong magnetic fields
DANGER
Strong permanent magnetic fields
Fatal hazard: persons with active implants (e.g. pacemakers, defibrillators, insulin pumps,
etc.) are at risk from strong permanent magnetic fields inside the machine.
Persons at risk should avoid the immediate vicinity of the machine.
CAUTION
Danger of crushing
Danger of crushing for persons with passive metal implants (e.g. plates, screws).
► Do not reach or lean over into the machine when the covers are open.
► Do not bring any metal objects into the danger area.
CAUTION
Strong permanent magnetic fields
There is a risk that the strong magnetic fields could corrupt data on data media or check cards.
► Keep sensitive data media away from the permanent magnets.
1.1.3 Safety instructions for the power supply (without SMPS)
NOTICE
Validity
This section applies to the following machine types (without SMPS power supply):
► SIPLACE X-Series S up to machine no. Gxxxx
DANGER
Hazardous Voltages!
The machine is supplied with 3x400V~ (or 3x204V~ / 3 x 220V~ / 3 x 230V~ / 3 x
380V~ / 3x415V~) ± 5%, 50/60Hz mains voltages.
► Observe the safety instructions in the user manual during all service work!
► Before you start working on the power supply, check it for absence of voltage and
observe the waiting times!
●
This means that some parts of the system carry potentially lethal voltages - even when
switched off at the main power switch.
●
Incorrect handling of the placement system can therefore result in fatal injuries, severe injuries
or considerable damage to equipment.
●
Measurements and maintenance work must always be carried out by appropriately qualified
personnel.
●
Always follow the applicable accident prevention and DIN regulations (particularly DIN EN 60
204, part 1) or the regulations specific to your country.
●
Before starting any maintenance work, switch the machine off at the main switch and discon-
nect it from the main power supply.
●
Always secure the machine against unauthorized reactivation. If these instructions are not fol-
lowed, you may be able to touch live parts, which could result in fatal or severe injuries.
Maintaining, installing or removing assemblies
► End all placement operations on the machine.
► Shut down the Windows operating system correctly, otherwise problems may occur when
restarting the system or data may be lost.
► Switch off the machine at the main switch.
► Disconnect the machine from the main power supply.
► Switch off the machine and attach warning signs to indicate that service work is in progress.