c900795.R02_EN.pdf - 第13页

Contents 1 Installa tion ................................................................................................... 1-1 Installation of Unit ......................................................................…

Name Use Main Component

Shock Watch

(Label Type）

Shock

Detecting

Instrument

Paper Label applied acrylic adhesive

Clip：Polystyrene（PS）

Paper Liner

Glass Tube

Tilt Sensor Tilt ( turnover

and drop)

detecting

instrument

Surface File：Polypropylene（PP）and Rubber Pressure

Sensitive Adhesive

Typographical Display：Pigment ＋Plastics

Surface Paper ：Pulp

Base Material：Cellulose

Content of Detection Agent ：Micro Beads Silica Gel

Colorant of Detection Agent ：Food Red (Blue #1）

Rock Pin：Stainless Steel（SUS301）

Surface Tape：Polyester＋Acrylic Adhesive

Stretch File Prevention of

dust and

contamination

Polyethylene（PE）

Bubble Wrap

Polyethylene（PE）

Antitarnish

Paper

Cushioning Craft Paper

Volatile Corrosion Inhibitor

Banding Band To Fix

Movable Parts

Nylon 66（PA66）

■Others

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obtained latest information by checking our home page periodically

URL: http://www.yamaha-motor.co.jp

• Content of this manual may be changed without notice.

Contents

1 Installation ................................................................................................... 1-1

Installation of Unit .............................................................................................................. 1-2

Environmental Requirements .................................................................................... 1-2

How to Hoist Unit ..................................................................................................... 1-3

Production Line ........................................................................................................ 1-4

Installing Unit ........................................................................................................... 1-5

LCD Monitor and Installation of Balancer ............................................................... 1-9

Air and Power Cable Lead-In ........................................................................................... 1-10

Supplementary Explanation for Installation ........................................................... 1-11

Removal of Rust Inhibiting Grease ......................................................................... 1-13

Linkage of D10 and the loader .......................................................................................... 1-15

Pre-Process and Post-Process of D10 ............................................................................... 1-16

Connecting Pre-Process and Post-Process .............................................................. 1-16

Sequence of Receiving PC board (Standard spec.) ................................................. 1-17

Sequence of Sending PC board (Standard sepc.) .................................................... 1-18

Sequence of Receiving PC board (SMEMA Interface spec.) ................................. 1-19

Sequence of Sending PC board (SMEMA Interface spec.) .................................... 1-20

2 Periodical Checks ....................................................................................... 2-1

Daily Checks ....................................................................................................................... 2-2

Visual Check ............................................................................................................. 2-2

Manual Check ........................................................................................................... 2-3

Monthly Check.................................................................................................................... 2-4

3 Mechanical Section .................................................................................... 3-1

Head Manifold Section ....................................................................................................... 3-2

Head Manifold Section ....................................................................................................... 3-3

Inspection for Head/Nozzle Clogging and Solenoid Valve Breakdown ............................. 3-4

Assembling STD. DP HEAD .............................................................................................. 3-5

Assembling SCREW DP HEAD......................................................................................... 3-7

Installing O-RING on SCREW POMP ..................................................................... 3-8

Assembling STD DP ROTATION NOZ. ......................................................................... 3-10

Create Dispense Data .............................................................................................. 3-14

Installing the dispensing head ........................................................................................... 3-16

Filling the screw pump ...................................................................................................... 3-20

Camera .............................................................................................................................. 3-22

Mirror and lens of camera ....................................................................................... 3-22

Cleaning of Teach Camera ...................................................................................... 3-22

Cleaning of Lens Filter ........................................................................................... 3-22

Lubrication ........................................................................................................................ 3-23

Lubrication Points ................................................................................................... 3-23

Specified Lubricants ............................................................................................... 3-30

Installing the paper roll at the Dot Station ........................................................................ 3-31

4 Electrical Section ........................................................................................ 4-1

Signal I/O ............................................................................................................................ 4-2

Signal Input Monitor ................................................................................................. 4-2

Signal Output Control ............................................................................................... 4-4

Serial I/O ................................................................................................................... 4-5

Serial DO Map .......................................................................................................... 4-6

Serial DI Map ......................................................................................................... 4-15

System Box Assembly ...................................................................................................... 4-21

Serial I/O Operation Check LED ............................................................................ 4-22

Vision Operation Check LED ........................................................................................... 4-23

Motion Port Operation Check LED .................................................................................. 4-24

Motion Operation Check LED .......................................................................................... 4-25

Control Board ................................................................................................................... 4-28

Adjustment of Board Detection Sensors ........................................................................... 4-29

Cautions about overall electrical items ............................................................................. 4-31

Computer Virus Prevention and Treatment ...................................................................... 4-32

5 Materials ...................................................................................................... 5-1

Standard Accessories .......................................................................................................... 5-2

Replacement Parts ............................................................................................................... 5-3

Conveyor Belt List .................................................................................................... 5-4

Nozzle 5-5

Air Circuit Diagram .................................................................................................. 5-6