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Contents S tudent Guide Advanced Level 2 SIPLACE D Series EN 05/2007 1-1 Content s 1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1.1 Course …

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Contents

Student Guide Advanced Level 2 SIPLACE D Series

EN 05/2007

1-1

Contents

1 General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.1 Course Overview AL2 SIPLACE D-Series........................................................................................1-1

1.1.1 Course Contents..................................................................................................................................1-1

1.2 SIPLACE on the World Wide Web (WWW).......................................................................................1-3

1.3 Room for Your Sketches and Notes.................................................................................................1-4

2 Operational Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.1 Safety Instructions............................................................................................................................. 2-1

2.1.1 Safety of Operators and Other Persons...............................................................................................2-1

2.1.2 Safety of Plants and Equipment...........................................................................................................2-1

2.2 Warning Labels..................................................................................................................................2-1

2.3 Safety Instructions for Moving the Component Trolley................................................................. 2-1

2.3.1 Position of Controls for Docking and Undocking the Component Trolley............................................2-2

2.4 Safety Equipment............................................................................................................................... 2-3

2.4.1 Switches and Buttons on the Placement Machine...............................................................................2-3

2.4.1.1 Position of Switches and Buttons on the Placement Machine...........................................................2-3

2.4.1.2 Position of Protective Switches on the Placement Machine..............................................................2-4

2.4.1.3 Functions ...........................................................................................................................................2-4

2.4.2 Safety and signaling circuit..................................................................................................................2-5

2.4.2.1 Safety Circuit Function.......................................................................................................................2-5

2.4.2.2 Safety Loops......................................................................................................................................2-6

2.5 ESD Guidelines..................................................................................................................................2-6

2.6 Room for Your Sketches and Notes.................................................................................................2-7

3 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.1 General ...............................................................................................................................................3-1

3.1.1 Specifications.......................................................................................................................................3-1

3.1.1.1 SIPLACE D4 Specifications - Excerpt ...............................................................................................3-2

3.1.2 SIPLACE D4 Configuration..................................................................................................................3-3

3.2 Machine Overview Comparison D1 to D4........................................................................................3-3

3.3 Possible Options for D-Series Machines.........................................................................................3-5

3.3.1 Machine Options..................................................................................................................................3-5

3.3.2 Conveyor Options................................................................................................................................3-6

3.4 Assemblies......................................................................................................................................... 3-7

3.4.1 General Overview of Assemblies.........................................................................................................3-7

3.4.2 Sectors.................................................................................................................................................3-8

3.4.3 Axis Unit and Computer Unit................................................................................................................3-9

3.4.3.1 Computer Unit..................................................................................................................................3-10

3.4.3.2 Control Unit Comparison D1 to D4 ..................................................................................................3-11

3.4.3.3 Axis Unit...........................................................................................................................................3-11

3.4.4 Pneumatic Unit...................................................................................................................................3-14

3.4.5 Power Supply Unit .............................................................................................................................3-14

3.4.6 SIPLACE Vision.................................................................................................................................3-14

3.4.7 Waffle Pack Changer (WPC).............................................................................................................3-14

3.5 Room for Your Sketches and Notes...............................................................................................3-15

Contents

Student Guide Advanced Level 2 SIPLACE D Series

EN 05/2007

1-2

4 Communication and Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1 Overview............................................................................................................................................. 4-1

4.1.1 Communication CAN Bus Structure D1...............................................................................................4-1

4.1.2 Communication CAN Bus Structure D2...............................................................................................4-1

4.1.3 Communication CAN Bus Structure D3...............................................................................................4-2

4.1.4 Communication CAN Bus Structure D4...............................................................................................4-2

4.1.5 Networking Overview...........................................................................................................................4-3

4.2 Network............................................................................................................................................... 4-4

4.2.1 Checking the Network Addresses........................................................................................................4-4

4.2.1.1 Station Computer...............................................................................................................................4-4

4.2.2 Data Supply Between SIPLACE Pro and the Station Computer..........................................................4-6

4.2.2.1 Compiling the Pickup Position (X/Y Coordinates and Angles)...........................................................4-6

4.2.2.2 Compiling the Placement Position (X/Y Coordinates and Angles) ....................................................4-7

4.2.3 Data Conditioning at the Station..........................................................................................................4-7

4.2.4 Communication for Machine Control....................................................................................................4-8

4.3 CAN Bus .............................................................................................................................................4-9

4.3.1 Communication in SIPLACE D1 ..........................................................................................................4-9

4.3.2 Communication in SIPLACE D2 ........................................................................................................4-10

4.3.3 Communication in SIPLACE D3 ........................................................................................................4-11

4.3.4 Communication in SIPLACE D4 ........................................................................................................4-12

4.3.5 CAN Bus Processor Board on the Gantry Head Distributor...............................................................4-13

4.3.5.1 CAN BUS-Controlled Functions on the C&P12 Head......................................................................4-13

4.3.6 CAN Bus Terminating Resistors........................................................................................................4-14

4.3.6.1 CAN Bus Terminator........................................................................................................................4-15

4.3.7 CAN I/O Module (SLIO) - SIPLACE D4.............................................................................................4-16

4.3.7.1 CAN I/O Module - Inputs and Outputs.............................................................................................4-17

4.3.8 CAN Bus Communication with Axis Controller ..................................................................................4-18

4.3.9 Communication Siplace Vision ..........................................................................................................4-19

4.4 SIPLACE Vision................................................................................................................................ 4-19

4.4.1 Digital PCB Camera (Type 34) ..........................................................................................................4-20

4.4.1.1 Technical Data.................................................................................................................................4-20

4.4.1.2 Fiducial Criteria................................................................................................................................4-20

4.4.1.3 Inkspot Criteria.................................................................................................................................4-21

4.4.2 Optional Digital Component Camera C&P12 (Type 38) ....................................................................4-22

4.4.2.1 Technical Data.................................................................................................................................4-22

4.4.3 Digital Component Camera C&P12 (Type 28)...................................................................................4-22

4.4.3.1 Technical Data.................................................................................................................................4-23

4.4.4 Component Camera C&P12 (Optional, Type 29) ..............................................................................4-23

4.4.4.1 Technical Data.................................................................................................................................4-23

4.4.5 Component Camera (Standard Type 36, Option Type 33)................................................................4-24

4.4.5.1 Technical Data.................................................................................................................................4-24

4.5 Room for Your Sketches and Notes...............................................................................................4-25

5 Energy and Compressed Air Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.1 Overview.............................................................................................................................................5-1

5.2 Power Supply Unit.............................................................................................................................5-2

5.2.1 Overview of Power Supply...................................................................................................................5-2

5.2.2 Overview of Power Supply...................................................................................................................5-4

5.2.2.1 Overview of Power Supply D1/D2 .....................................................................................................5-4

5.2.2.2 Overview of Power Supply D3...........................................................................................................5-5

5.2.2.3 Overview of Power Supply D4...........................................................................................................5-6

5.2.3 Input Voltage........................................................................................................................................5-7

5.2.4 Naming Convention of Connectors and Cables...................................................................................5-7

5.2.5 Assemblies in Sector 1 ........................................................................................................................5-8