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Contents S tudent Guide Advanced Level 2 SIPLACE D Series EN 05/2007 1-4 7.3 Axis Control Assemblies........... ................... ................ ............. ................ ................ .......... ............…

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Contents
Student Guide Advanced Level 2 SIPLACE D Series
EN 05/2007
1-3
5.2.6 Assemblies in Sector 2 ........................................................................................................................5-9
5.2.7 Assemblies in Sector 3 ........................................................................................................................5-9
5.2.8 Assemblies in Sector 4 ......................................................................................................................5-10
5.2.9 Voltages in the Power Supply Unit After Switching On......................................................................5-10
5.2.10 Power Supply for Axis Unit ................................................................................................................5-11
5.3 Pneumatic System...........................................................................................................................5-12
5.3.1 Vacuum Generation at C&P Heads - General Information...............................................................5-12
5.3.2 Overview Pneumatic System.............................................................................................................5-13
5.3.3 Pneumatic Unit...................................................................................................................................5-14
5.3.3.1 Overview of Pneumatic Unit ............................................................................................................5-14
5.3.3.2 Compressed Air Distributor Block....................................................................................................5-15
5.3.3.3 Switch ON Sequence for Pneumatic Units ......................................................................................5-16
5.3.3.4 Main Valve X89 for Regulation of Compressed Air .........................................................................5-16
5.3.3.5 Monitoring the Compressed Air .......................................................................................................5-17
5.3.3.6 Safety Valve X90 .............................................................................................................................5-17
5.3.4 Compressed Air Supply to Tape Cutter.............................................................................................5-18
5.3.5 Bulk Case System..............................................................................................................................5-18
5.4 Room for Your Sketches and Notes...............................................................................................5-19
6 Gantry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1 Overview............................................................................................................................................. 6-1
6.1.1 Mechanical Structure...........................................................................................................................6-2
6.1.1.1 X-Axis Mechanical Structure..............................................................................................................6-2
6.1.1.2 Y-Axis Mechanical Structure..............................................................................................................6-3
6.1.1.3 Determining the position....................................................................................................................6-5
6.1.2 Overall Gantry Design..........................................................................................................................6-5
6.1.3 Pneumatic Connections on the Gantry................................................................................................6-7
6.2 Gantry Settings..................................................................................................................................6-8
6.2.1 Fitting the Incremental Scale ...............................................................................................................6-9
6.3 Settings...............................................................................................................................................6-9
6.3.1 Travel Ranges and Speed Monitoring at the D4 (A364)......................................................................6-9
6.3.2 Anticrash Function for the A364 Axis Controller Board......................................................................6-11
6.3.2.1 Anticrash Function for the A364 ......................................................................................................6-11
6.3.2.2 Anticrash Monitoring for the A364 ...................................................................................................6-11
6.3.2.3 Error "Gantry Crash"........................................................................................................................6-11
6.3.2.4 Count Error: .....................................................................................................................................6-11
6.3.2.5 Anticrash Function...........................................................................................................................6-12
6.3.3 Description of Boards at Gantry.........................................................................................................6-13
6.3.3.1 Gantry Head Distributor...................................................................................................................6-13
6.3.3.2 Vision Processor Board (Digital)......................................................................................................6-16
6.3.3.3 CAN 16 Bit Processor Board (TQ Module)......................................................................................6-16
6.3.4 Checking the DIP Switch ...................................................................................................................6-17
6.3.4.1 DIP Switch on Vision Board.............................................................................................................6-17
6.3.4.2 DIP Switch on Gantry Head Distributor ...........................................................................................6-17
6.3.5 Mechanical Settings for Incremental Encoder ...................................................................................6-18
6.4 Room for Your Sketches and Notes...............................................................................................6-19
7 Axis Dynamics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.1 Axis Dynamic Basics.........................................................................................................................7-1
7.2 Position Measuring System.............................................................................................................. 7-6
7.2.1 Track Signals and Zero Pulse Signal...................................................................................................7-6
7.2.2 Zero Pulse at the Track Signal Encoder..............................................................................................7-8
Contents
Student Guide Advanced Level 2 SIPLACE D Series
EN 05/2007
1-4
7.3 Axis Control Assemblies...................................................................................................................7-9
7.3.1 Axis Controller....................................................................................................................................7-10
7.3.2 Servo Amplifier TBS .. and SDS ......................................................................................................7-11
7.4 Gantry Axis Control.........................................................................................................................7-12
7.4.1 Track Signals and Zero Pulse............................................................................................................7-12
7.4.2 Checking the X-Axis Dynamics..........................................................................................................7-12
7.4.2.1 Overview..........................................................................................................................................7-12
7.4.2.2 Measurement Setup with Adapter Board for A364 ..........................................................................7-13
7.4.2.3 X-Axis Travel Time Table (D1/D2)...................................................................................................7-14
7.4.2.4 X-Axis Travel Time Table (D3) ........................................................................................................7-14
7.4.2.5 X-Axis Travel Time Table (D4) ........................................................................................................7-14
7.4.3 Checking the Y-Axis Dynamics..........................................................................................................7-15
7.4.3.1 Measurement Setup ........................................................................................................................7-15
7.4.3.2 Y-Axis Travel Time Table (D1/D2)...................................................................................................7-15
7.4.3.3 Y-Axis Travel Time Table (D3) ........................................................................................................7-16
7.4.3.4 Y-Axis Travel Time Table (D4) ........................................................................................................7-16
7.5 Axis Control C&P6/12......................................................................................................................7-17
7.5.1 Positioning Time for C&P6 Head.......................................................................................................7-17
7.5.2 Positioning Time for C&P12 Head.....................................................................................................7-17
7.5.3 Track Signals for Head Axes .............................................................................................................7-17
7.5.3.1 Overview..........................................................................................................................................7-17
7.6 Room for Your Sketches and Notes...............................................................................................7-18
8 C&P6/12 Placement Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.1 Overview.............................................................................................................................................8-1
8.1.1 Technical Data - C&P12 ......................................................................................................................8-1
8.1.2 Camera Modularity at the C&P12 Head...............................................................................................8-2
8.1.3 Overview of C&P6/12 Head Parts........................................................................................................8-2
8.1.4 Training Note .......................................................................................................................................8-3
8.2 Reference Run (D-Series)..................................................................................................................8-4
8.2.1 Overview..............................................................................................................................................8-4
8.2.2 Reference Run Details.........................................................................................................................8-4
8.3 Travel Profile - Pickup.......................................................................................................................8-5
8.3.1 Z-Axis Down.........................................................................................................................................8-5
8.3.1.1 Detailed Standard Pickup Procedure: Z-Axis Down ..........................................................................8-5
8.3.1.2 Special Mode "Contactless Pickup" Z-Axis Down..............................................................................8-6
8.3.1.3 Special Mode "Pickup with Minimum (Very Low) Force " for Z-Axis Down........................................8-8
8.3.1.4 Standard Mode for Smaller Components (< 6x6 mm²) Picked Up with Early Vacuum, Z-Axis Down8-8
8.3.2 Z-Axis Up.............................................................................................................................................8-9
8.3.2.1 Detailed Standard Pickup Procedure: Z-Axis Up...............................................................................8-9
8.3.2.2 Special Mode Pickup with "Reduced Speed" Z-axis Upwards.........................................................8-10
8.3.2.3 Benefits of the Special Mode "Slow Speed Upwards" and "Creep Speed Start".............................8-10
8.4 Travel Profiles - Placement.............................................................................................................8-12
8.4.1 Z-Axis Down.......................................................................................................................................8-12
8.4.1.1 Standard Mode - Placement: Z-Axis Down......................................................................................8-12
8.4.1.2 Placing with Increased Placement Force: Z-Axis Down ..................................................................8-13
8.4.1.3 Placement: Z-Axis Upwards "Creep to Target Position"..................................................................8-14
8.4.1.4 Detailed Placement Procedure: Z-Axis Downwards with Waiting Time at Placement.....................8-15
8.4.2 Z-Axis Up...........................................................................................................................................8-16
8.4.2.1 Standard Mode - Placement: Z-Axis Up ..........................................................................................8-16
8.4.2.2 Placement: Z-Axis Upwards with "Slow Start".................................................................................8-16
8.5 Vacuum Check.................................................................................................................................8-17
8.5.1 Vacuum Check for Pickup/Place Circuit ............................................................................................8-17
8.5.2 Vacuum Check for Holding Circuit.....................................................................................................8-17
Contents
Student Guide Advanced Level 2 SIPLACE D Series
EN 05/2007
1-5
8.5.3 Throughput Test for Vacuum-Holding Circuit.....................................................................................8-18
8.6 Settings.............................................................................................................................................8-19
8.6.1 Boards at C&P12...............................................................................................................................8-19
8.6.1.1 8-Fold DIP Switch of the Gantry Head Distributor (incl. Switch S1) – C&P6/12..............................8-19
8.6.1.2 DIP Switch on Vision Board.............................................................................................................8-20
8.6.2 Overview of Settings for C&P12 ........................................................................................................8-20
8.6.3 Settings for C&P Head - Details.........................................................................................................8-21
8.6.4 Determining the Zero Point Correction for the C&P Head Star Axis..................................................8-22
8.7 Room for Your Sketches and Notes...............................................................................................8-23
9 Component Handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9.1 Overview.............................................................................................................................................9-1
9.1.1 Technical Data - Changeover Tables ..................................................................................................9-2
9.1.2 Changeover Table Construction..........................................................................................................9-3
9.1.3 Changeover Table ...............................................................................................................................9-4
9.2 Setting the Height of the Changeover Table...................................................................................9-5
9.2.1 Adjusting the Component Trolley Height .............................................................................................9-5
9.3 Optional Extension on the COT........................................................................................................9-6
9.3.1 Holder for the Third Tape Reel on 3 x 8 mm S Feeder Modules.........................................................9-6
9.3.2 External Power Supply.........................................................................................................................9-8
9.3.3 Compressed Air Supply for Bulkcase Feeders....................................................................................9-9
9.3.4 Fixtures for S-Feeders.......................................................................................................................9-10
9.3.5 Additional Communication unit for splice detection ...........................................................................9-10
9.3.6 Waffle Pack Changer (WPC).............................................................................................................9-10
9.4 Pneumatic Tape Cutter....................................................................................................................9-11
9.4.1 Overview of Pneumatic Cutter with Empty Tape Duct.......................................................................9-11
9.4.2 Structure and Function of the Pneumatic Tape Cutter.......................................................................9-12
9.4.2.1 Technical Data.................................................................................................................................9-13
9.4.2.2 Pneumatic Scheme Tape Cutter......................................................................................................9-13
9.4.3 Function Test for Tape Cutter in the Machine....................................................................................9-14
9.4.4 Jumper Setting on the Tape Cutter Control Unit................................................................................9-14
9.4.5 Empty Tape Duct...............................................................................................................................9-14
9.5 Room for Your Sketches and Notes...............................................................................................9-15
10 Modular Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10.1 Functions..........................................................................................................................................10-1
10.1.1 General..............................................................................................................................................10-1
10.1.2 Clamping............................................................................................................................................10-1
10.1.3 Width Adjustment...............................................................................................................................10-2
10.1.4 Checking the PCB position on the conveyor sections .......................................................................10-2
10.1.5 Stopping the PCB ..............................................................................................................................10-2
10.1.6 "Long Board" Option HF ....................................................................................................................10-3
10.1.7 "Alignment Pin" Option.......................................................................................................................10-3
10.1.8 Lifting Table .......................................................................................................................................10-3
10.1.9 Firmware Functions ...........................................................................................................................10-3
10.1.10 Conveyor Control TSP 201................................................................................................................10-4
10.1.11 Conveyor Control TSP 301................................................................................................................10-4
10.1.12 Overview – Conveyor Systems in D-Series.......................................................................................10-4
10.1.13 Single Conveyor - Design..................................................................................................................10-6
10.1.14 Dual Conveyor - Design.....................................................................................................................10-7
10.1.15 Measuring Points and Belt Tensions for D1/D2 Conveyor.................................................................10-8
10.1.16 Measuring Points and Belt Tensions for D3 Conveyor......................................................................10-8