D-serie LEVEL II.pdf - 第8页

Contents S tudent Guide Advanced Level 2 SIPLACE D Series EN 05/2007 1-6 10.1.17 Measuring Points and Belt Tensions for D4 Conv eyor ................ ............. ................ ................ ......... 10-9 10.1.18…

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Contents
Student Guide Advanced Level 2 SIPLACE D Series
EN 05/2007
1-5
8.5.3 Throughput Test for Vacuum-Holding Circuit.....................................................................................8-18
8.6 Settings.............................................................................................................................................8-19
8.6.1 Boards at C&P12...............................................................................................................................8-19
8.6.1.1 8-Fold DIP Switch of the Gantry Head Distributor (incl. Switch S1) – C&P6/12..............................8-19
8.6.1.2 DIP Switch on Vision Board.............................................................................................................8-20
8.6.2 Overview of Settings for C&P12 ........................................................................................................8-20
8.6.3 Settings for C&P Head - Details.........................................................................................................8-21
8.6.4 Determining the Zero Point Correction for the C&P Head Star Axis..................................................8-22
8.7 Room for Your Sketches and Notes...............................................................................................8-23
9 Component Handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9.1 Overview.............................................................................................................................................9-1
9.1.1 Technical Data - Changeover Tables ..................................................................................................9-2
9.1.2 Changeover Table Construction..........................................................................................................9-3
9.1.3 Changeover Table ...............................................................................................................................9-4
9.2 Setting the Height of the Changeover Table...................................................................................9-5
9.2.1 Adjusting the Component Trolley Height .............................................................................................9-5
9.3 Optional Extension on the COT........................................................................................................9-6
9.3.1 Holder for the Third Tape Reel on 3 x 8 mm S Feeder Modules.........................................................9-6
9.3.2 External Power Supply.........................................................................................................................9-8
9.3.3 Compressed Air Supply for Bulkcase Feeders....................................................................................9-9
9.3.4 Fixtures for S-Feeders.......................................................................................................................9-10
9.3.5 Additional Communication unit for splice detection ...........................................................................9-10
9.3.6 Waffle Pack Changer (WPC).............................................................................................................9-10
9.4 Pneumatic Tape Cutter....................................................................................................................9-11
9.4.1 Overview of Pneumatic Cutter with Empty Tape Duct.......................................................................9-11
9.4.2 Structure and Function of the Pneumatic Tape Cutter.......................................................................9-12
9.4.2.1 Technical Data.................................................................................................................................9-13
9.4.2.2 Pneumatic Scheme Tape Cutter......................................................................................................9-13
9.4.3 Function Test for Tape Cutter in the Machine....................................................................................9-14
9.4.4 Jumper Setting on the Tape Cutter Control Unit................................................................................9-14
9.4.5 Empty Tape Duct...............................................................................................................................9-14
9.5 Room for Your Sketches and Notes...............................................................................................9-15
10 Modular Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10.1 Functions..........................................................................................................................................10-1
10.1.1 General..............................................................................................................................................10-1
10.1.2 Clamping............................................................................................................................................10-1
10.1.3 Width Adjustment...............................................................................................................................10-2
10.1.4 Checking the PCB position on the conveyor sections .......................................................................10-2
10.1.5 Stopping the PCB ..............................................................................................................................10-2
10.1.6 "Long Board" Option HF ....................................................................................................................10-3
10.1.7 "Alignment Pin" Option.......................................................................................................................10-3
10.1.8 Lifting Table .......................................................................................................................................10-3
10.1.9 Firmware Functions ...........................................................................................................................10-3
10.1.10 Conveyor Control TSP 201................................................................................................................10-4
10.1.11 Conveyor Control TSP 301................................................................................................................10-4
10.1.12 Overview – Conveyor Systems in D-Series.......................................................................................10-4
10.1.13 Single Conveyor - Design..................................................................................................................10-6
10.1.14 Dual Conveyor - Design.....................................................................................................................10-7
10.1.15 Measuring Points and Belt Tensions for D1/D2 Conveyor.................................................................10-8
10.1.16 Measuring Points and Belt Tensions for D3 Conveyor......................................................................10-8
Contents
Student Guide Advanced Level 2 SIPLACE D Series
EN 05/2007
1-6
10.1.17 Measuring Points and Belt Tensions for D4 Conveyor......................................................................10-9
10.1.18 Overview of Flexible Single Conveyor...............................................................................................10-9
10.1.19 Overview of Flexible Dual Conveyor................................................................................................10-10
10.2 Technical Data................................................................................................................................10-10
10.2.1 Technical Data - Single Conveyor ...................................................................................................10-10
10.2.2 Technical Data - Dual Conveyor......................................................................................................10-11
10.3 Conveyor Settings.........................................................................................................................10-11
10.3.1 Setting the Fixed Conveyor Side (Single and Dual Conveyor)........................................................10-12
10.3.1.1 General Notes................................................................................................................................10-12
10.3.2 Functions in the PCB Conveyor.......................................................................................................10-15
10.3.2.1 PCB Conveyor Monitoring .............................................................................................................10-15
10.3.2.2 "Constant Transport Times Within Placement Area" Function ......................................................10-16
10.3.3 Light Barrier Functions in Input, Output and Intermediate Conveyors.............................................10-17
10.3.4 Board Recognition - Function ..........................................................................................................10-18
10.3.5 Conveyor Control.............................................................................................................................10-19
10.3.5.1 TSP 201.........................................................................................................................................10-19
10.3.5.2 TSP 301.........................................................................................................................................10-21
10.3.6 Lifting Table Function.......................................................................................................................10-24
10.3.6.1 Setting the Lifting Table Speed (from SW 602) .............................................................................10-25
10.4 Room for Your Sketches and Notes.............................................................................................10-27
11 Head Modularity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11.1 Head Modularity D1/D2....................................................................................................................11-1
11.2 Head Modularity D3 .........................................................................................................................11-2
11.3 Head Modularity D4 .........................................................................................................................11-3
11.4 Servo Positions D4/D2.....................................................................................................................11-3
11.5 D-Series Servo Positions................................................................................................................11-4
11.6 Room for Your Sketches and Notes...............................................................................................11-5
12 SITEST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
12.1 Overview SITEST .............................................................................................................................12-1
12.1.1 SITEST Overview 603 .......................................................................................................................12-2
12.1.2 Overview of Calibration Tools............................................................................................................12-3
12.1.3 Overview of Settings and Calibration Work .......................................................................................12-3
12.2 Calibration Basics............................................................................................................................12-6
12.2.1 Machine Zero Point............................................................................................................................12-6
12.2.2 PCB Camera......................................................................................................................................12-6
12.2.3 Position of Calibration Tool................................................................................................................12-6
12.2.4 Travel Range .....................................................................................................................................12-7
12.2.4.1 Position of Calibration Tool..............................................................................................................12-7
12.2.5 Component Camera...........................................................................................................................12-7
12.2.6 Nozzle Changer (C&P Head).............................................................................................................12-9
12.2.7 Calibrating and Teaching Machine Positions.....................................................................................12-9
12.2.7.1 Conveyor Sides ...............................................................................................................................12-9
12.2.7.2 Calibrating the Conveyor Width.....................................................................................................12-10
12.2.7.3 PCB Reference Corner..................................................................................................................12-10
12.2.7.4 Pickup Position (Calibrating the Changeover Table).....................................................................12-10
12.2.8 PCB Mapping...................................................................................................................................12-10
12.2.8.1 Preparation for Mapping ...............................................................................................................12-10
12.2.8.2 Procedure: .....................................................................................................................................12-11
12.2.9 Head Mapping (C&P Head).............................................................................................................12-12
Contents
Student Guide Advanced Level 2 SIPLACE D Series
EN 05/2007
1-7
12.2.10 New Functions in SITEST................................................................................................................12-12
12.2.10.1 Transport Menu .............................................................................................................................12-12
12.2.10.2 Function Firmware Download........................................................................................................12-13
12.2.10.3 Head Modularity for SIPLACE D-Series ........................................................................................12-14
12.3 Calibration Steps and Individual Calibration Functions............................................................12-17
12.4 Room for Your Sketches and Notes.............................................................................................12-25