D-serie LEVEL II.pdf - 第7页
Contents S tudent Guide Advanced Level 2 SIPLACE D Series EN 05/2007 1-5 8.5.3 Throughput Test for Vacuum-Holding Circuit.. ................ ................ ................ ................. ............. ..... 8-18 8.…
Contents
Student Guide Advanced Level 2 SIPLACE D Series
EN 05/2007
1-4
7.3 Axis Control Assemblies...................................................................................................................7-9
7.3.1 Axis Controller....................................................................................................................................7-10
7.3.2 Servo Amplifier TBS .. and SDS ......................................................................................................7-11
7.4 Gantry Axis Control.........................................................................................................................7-12
7.4.1 Track Signals and Zero Pulse............................................................................................................7-12
7.4.2 Checking the X-Axis Dynamics..........................................................................................................7-12
7.4.2.1 Overview..........................................................................................................................................7-12
7.4.2.2 Measurement Setup with Adapter Board for A364 ..........................................................................7-13
7.4.2.3 X-Axis Travel Time Table (D1/D2)...................................................................................................7-14
7.4.2.4 X-Axis Travel Time Table (D3) ........................................................................................................7-14
7.4.2.5 X-Axis Travel Time Table (D4) ........................................................................................................7-14
7.4.3 Checking the Y-Axis Dynamics..........................................................................................................7-15
7.4.3.1 Measurement Setup ........................................................................................................................7-15
7.4.3.2 Y-Axis Travel Time Table (D1/D2)...................................................................................................7-15
7.4.3.3 Y-Axis Travel Time Table (D3) ........................................................................................................7-16
7.4.3.4 Y-Axis Travel Time Table (D4) ........................................................................................................7-16
7.5 Axis Control C&P6/12......................................................................................................................7-17
7.5.1 Positioning Time for C&P6 Head.......................................................................................................7-17
7.5.2 Positioning Time for C&P12 Head.....................................................................................................7-17
7.5.3 Track Signals for Head Axes .............................................................................................................7-17
7.5.3.1 Overview..........................................................................................................................................7-17
7.6 Room for Your Sketches and Notes...............................................................................................7-18
8 C&P6/12 Placement Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.1 Overview.............................................................................................................................................8-1
8.1.1 Technical Data - C&P12 ......................................................................................................................8-1
8.1.2 Camera Modularity at the C&P12 Head...............................................................................................8-2
8.1.3 Overview of C&P6/12 Head Parts........................................................................................................8-2
8.1.4 Training Note .......................................................................................................................................8-3
8.2 Reference Run (D-Series)..................................................................................................................8-4
8.2.1 Overview..............................................................................................................................................8-4
8.2.2 Reference Run Details.........................................................................................................................8-4
8.3 Travel Profile - Pickup.......................................................................................................................8-5
8.3.1 Z-Axis Down.........................................................................................................................................8-5
8.3.1.1 Detailed Standard Pickup Procedure: Z-Axis Down ..........................................................................8-5
8.3.1.2 Special Mode "Contactless Pickup" Z-Axis Down..............................................................................8-6
8.3.1.3 Special Mode "Pickup with Minimum (Very Low) Force " for Z-Axis Down........................................8-8
8.3.1.4 Standard Mode for Smaller Components (< 6x6 mm²) Picked Up with Early Vacuum, Z-Axis Down8-8
8.3.2 Z-Axis Up.............................................................................................................................................8-9
8.3.2.1 Detailed Standard Pickup Procedure: Z-Axis Up...............................................................................8-9
8.3.2.2 Special Mode Pickup with "Reduced Speed" Z-axis Upwards.........................................................8-10
8.3.2.3 Benefits of the Special Mode "Slow Speed Upwards" and "Creep Speed Start".............................8-10
8.4 Travel Profiles - Placement.............................................................................................................8-12
8.4.1 Z-Axis Down.......................................................................................................................................8-12
8.4.1.1 Standard Mode - Placement: Z-Axis Down......................................................................................8-12
8.4.1.2 Placing with Increased Placement Force: Z-Axis Down ..................................................................8-13
8.4.1.3 Placement: Z-Axis Upwards "Creep to Target Position"..................................................................8-14
8.4.1.4 Detailed Placement Procedure: Z-Axis Downwards with Waiting Time at Placement.....................8-15
8.4.2 Z-Axis Up...........................................................................................................................................8-16
8.4.2.1 Standard Mode - Placement: Z-Axis Up ..........................................................................................8-16
8.4.2.2 Placement: Z-Axis Upwards with "Slow Start".................................................................................8-16
8.5 Vacuum Check.................................................................................................................................8-17
8.5.1 Vacuum Check for Pickup/Place Circuit ............................................................................................8-17
8.5.2 Vacuum Check for Holding Circuit.....................................................................................................8-17
Contents
Student Guide Advanced Level 2 SIPLACE D Series
EN 05/2007
1-5
8.5.3 Throughput Test for Vacuum-Holding Circuit.....................................................................................8-18
8.6 Settings.............................................................................................................................................8-19
8.6.1 Boards at C&P12...............................................................................................................................8-19
8.6.1.1 8-Fold DIP Switch of the Gantry Head Distributor (incl. Switch S1) – C&P6/12..............................8-19
8.6.1.2 DIP Switch on Vision Board.............................................................................................................8-20
8.6.2 Overview of Settings for C&P12 ........................................................................................................8-20
8.6.3 Settings for C&P Head - Details.........................................................................................................8-21
8.6.4 Determining the Zero Point Correction for the C&P Head Star Axis..................................................8-22
8.7 Room for Your Sketches and Notes...............................................................................................8-23
9 Component Handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9.1 Overview.............................................................................................................................................9-1
9.1.1 Technical Data - Changeover Tables ..................................................................................................9-2
9.1.2 Changeover Table Construction..........................................................................................................9-3
9.1.3 Changeover Table ...............................................................................................................................9-4
9.2 Setting the Height of the Changeover Table...................................................................................9-5
9.2.1 Adjusting the Component Trolley Height .............................................................................................9-5
9.3 Optional Extension on the COT........................................................................................................9-6
9.3.1 Holder for the Third Tape Reel on 3 x 8 mm S Feeder Modules.........................................................9-6
9.3.2 External Power Supply.........................................................................................................................9-8
9.3.3 Compressed Air Supply for Bulkcase Feeders....................................................................................9-9
9.3.4 Fixtures for S-Feeders.......................................................................................................................9-10
9.3.5 Additional Communication unit for splice detection ...........................................................................9-10
9.3.6 Waffle Pack Changer (WPC).............................................................................................................9-10
9.4 Pneumatic Tape Cutter....................................................................................................................9-11
9.4.1 Overview of Pneumatic Cutter with Empty Tape Duct.......................................................................9-11
9.4.2 Structure and Function of the Pneumatic Tape Cutter.......................................................................9-12
9.4.2.1 Technical Data.................................................................................................................................9-13
9.4.2.2 Pneumatic Scheme Tape Cutter......................................................................................................9-13
9.4.3 Function Test for Tape Cutter in the Machine....................................................................................9-14
9.4.4 Jumper Setting on the Tape Cutter Control Unit................................................................................9-14
9.4.5 Empty Tape Duct...............................................................................................................................9-14
9.5 Room for Your Sketches and Notes...............................................................................................9-15
10 Modular Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10.1 Functions..........................................................................................................................................10-1
10.1.1 General..............................................................................................................................................10-1
10.1.2 Clamping............................................................................................................................................10-1
10.1.3 Width Adjustment...............................................................................................................................10-2
10.1.4 Checking the PCB position on the conveyor sections .......................................................................10-2
10.1.5 Stopping the PCB ..............................................................................................................................10-2
10.1.6 "Long Board" Option HF ....................................................................................................................10-3
10.1.7 "Alignment Pin" Option.......................................................................................................................10-3
10.1.8 Lifting Table .......................................................................................................................................10-3
10.1.9 Firmware Functions ...........................................................................................................................10-3
10.1.10 Conveyor Control TSP 201................................................................................................................10-4
10.1.11 Conveyor Control TSP 301................................................................................................................10-4
10.1.12 Overview – Conveyor Systems in D-Series.......................................................................................10-4
10.1.13 Single Conveyor - Design..................................................................................................................10-6
10.1.14 Dual Conveyor - Design.....................................................................................................................10-7
10.1.15 Measuring Points and Belt Tensions for D1/D2 Conveyor.................................................................10-8
10.1.16 Measuring Points and Belt Tensions for D3 Conveyor......................................................................10-8
Contents
Student Guide Advanced Level 2 SIPLACE D Series
EN 05/2007
1-6
10.1.17 Measuring Points and Belt Tensions for D4 Conveyor......................................................................10-9
10.1.18 Overview of Flexible Single Conveyor...............................................................................................10-9
10.1.19 Overview of Flexible Dual Conveyor................................................................................................10-10
10.2 Technical Data................................................................................................................................10-10
10.2.1 Technical Data - Single Conveyor ...................................................................................................10-10
10.2.2 Technical Data - Dual Conveyor......................................................................................................10-11
10.3 Conveyor Settings.........................................................................................................................10-11
10.3.1 Setting the Fixed Conveyor Side (Single and Dual Conveyor)........................................................10-12
10.3.1.1 General Notes................................................................................................................................10-12
10.3.2 Functions in the PCB Conveyor.......................................................................................................10-15
10.3.2.1 PCB Conveyor Monitoring .............................................................................................................10-15
10.3.2.2 "Constant Transport Times Within Placement Area" Function ......................................................10-16
10.3.3 Light Barrier Functions in Input, Output and Intermediate Conveyors.............................................10-17
10.3.4 Board Recognition - Function ..........................................................................................................10-18
10.3.5 Conveyor Control.............................................................................................................................10-19
10.3.5.1 TSP 201.........................................................................................................................................10-19
10.3.5.2 TSP 301.........................................................................................................................................10-21
10.3.6 Lifting Table Function.......................................................................................................................10-24
10.3.6.1 Setting the Lifting Table Speed (from SW 602) .............................................................................10-25
10.4 Room for Your Sketches and Notes.............................................................................................10-27
11 Head Modularity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11.1 Head Modularity D1/D2....................................................................................................................11-1
11.2 Head Modularity D3 .........................................................................................................................11-2
11.3 Head Modularity D4 .........................................................................................................................11-3
11.4 Servo Positions D4/D2.....................................................................................................................11-3
11.5 D-Series Servo Positions................................................................................................................11-4
11.6 Room for Your Sketches and Notes...............................................................................................11-5
12 SITEST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
12.1 Overview SITEST .............................................................................................................................12-1
12.1.1 SITEST Overview 603 .......................................................................................................................12-2
12.1.2 Overview of Calibration Tools............................................................................................................12-3
12.1.3 Overview of Settings and Calibration Work .......................................................................................12-3
12.2 Calibration Basics............................................................................................................................12-6
12.2.1 Machine Zero Point............................................................................................................................12-6
12.2.2 PCB Camera......................................................................................................................................12-6
12.2.3 Position of Calibration Tool................................................................................................................12-6
12.2.4 Travel Range .....................................................................................................................................12-7
12.2.4.1 Position of Calibration Tool..............................................................................................................12-7
12.2.5 Component Camera...........................................................................................................................12-7
12.2.6 Nozzle Changer (C&P Head).............................................................................................................12-9
12.2.7 Calibrating and Teaching Machine Positions.....................................................................................12-9
12.2.7.1 Conveyor Sides ...............................................................................................................................12-9
12.2.7.2 Calibrating the Conveyor Width.....................................................................................................12-10
12.2.7.3 PCB Reference Corner..................................................................................................................12-10
12.2.7.4 Pickup Position (Calibrating the Changeover Table).....................................................................12-10
12.2.8 PCB Mapping...................................................................................................................................12-10
12.2.8.1 Preparation for Mapping ...............................................................................................................12-10
12.2.8.2 Procedure: .....................................................................................................................................12-11
12.2.9 Head Mapping (C&P Head).............................................................................................................12-12