IPC-7351-2005_表面贴装焊盘布局设计和标准通用要求.pdf - 第12页

www.bzfxw.com 1.2.1 Component and Land Pattern Family Structure The IPC-7351 provides the following number designation within the IPC-7350 series for each major family of surface mount components to indicate similarities…

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Generic Requirements for Surface
Mount Design and Land Pattern Standard
1 SCOPE
This document provides information on land pattern geom-
etries used for the surface attachment of electronic compo-
nents. The intent of the information presented herein is to
provide the appropriate size, shape and tolerance of surface
mount land patterns to insure sufficient area for the appro-
priate solder fillet to meet the requirements of IPC/EIA
J-STD-001, and also to allow for inspection, testing, and
rework of those solder joints.
1.1 Purpose Although, in many instances, the land pat-
tern geometries can be different based on the type of sol-
dering used to attach the electronic part, wherever possible,
land patterns are defined with consideration to the attach-
ment process being used. Designers can use the informa-
tion contained herein to establish standard configurations
not only for manual designs but also for computer-aided
design systems. Whether parts are mounted on one or both
sides of the board, subjected to wave, reflow, or other type
of soldering, the land pattern and part dimensions should
be optimized to insure proper solder joint and inspection
criteria.
Land patterns are dimensionally defined and are a part of
the printed board circuitry geometry, as they are subject to
the producibility levels and tolerances associated with plat-
ing, etching, assembly or other conditions. The producibil-
ity aspects also pertain to the use of solder mask and the
registration required between the solder mask and the con-
ductor patterns.
Note 1: The dimensions used for component descriptions
have been extracted from standards developed by industrial
and/or standards bodies. Designers should refer to these
standards for additional or specific component package
dimensions.
Note 2: For a comprehensive description of the given
printed board and for achieving the best possible solder
joints to the devices assembled, the whole set of design
elements includes, beside the land pattern definition:
• Soldermask.
• Solder paste stencil.
• Clearance between adjacent components.
• Clearance between bottom of component and PCB sur-
face, if relevant.
• Keepout areas, if relevant.
• Suitable rules for adhesive applications.
The whole of design elements is commonly defined as
‘mounting conditions.’’ This standard defines land patterns
and includes recommendations for clearances between
adjacent components and for other design elements.
Note 3: Elements of the mounting conditions, particularly
the courtyard, given in this standard are related to the
reflow soldering process. Adjustments for wave or other
soldering processes, if applicable, have to be carried out by
the user. This may also be relevant when solder alloys
other than eutectic tin lead solders are used.
Note 4: This standard assumes that the land pattern fol-
lows the principle that, even under worst case conditions,
the overlap of the component termination and the corre-
sponding soldering land will be complete.
Note 5: Heat dissipation aspects have not been taken into
account in this standard. Greater mass may require slower
process speed to allow heat transfer.
Note 6: Heavier components (greater weight per land)
require larger lands; thus, adding additional land pattern
surface will increase surface area of molten solder to
enhance capabilities of extra weight. In some cases the
lands shown in the standard may not be large enough; in
these cases, considering additional measures may be neces-
sary.
Note 7: The land form may be rectangular with straight or
rounded corners. In the latter case the area of the smallest
circumscribed rectangle shall be equal to that of one with
straight corners.
1.2 Documentation Hierarchy This standard identifies
the generic physical design principles involved in the
creation of land patterns for surface mount components,
and is supplemented by a shareware IPC-7351 Land Pat-
tern viewer that provides, through the use of a graphical
user interface, the individual component dimensions and
corresponding land pattern recommendations based upon
families of components. The IPC-7351 Land Pattern
Viewer is provided on CD-ROM as part of the IPC-7351.
Updates to land pattern dimensions, including patterns for
new component families, can be found on the IPC website
(www.ipc.org) under ‘PCB Tools and Calculators.’ See
Appendix C for more information on the IPC-7351 Land
Pattern Viewer.
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1.2.1 Component and Land Pattern Family Structure
The IPC-7351 provides the following number designation
within the IPC-7350 series for each major family of surface
mount components to indicate similarities in solder joint
engineering goals:
IPC-7352 Discrete Components
IPC-7353 Gullwing Leaded Components, Two Sides
IPC-7354 J-Leaded Components, Two Sides
IPC-7355 Gullwing Leaded Components, Four Sides
IPC-7356 J-Leaded Components, Four Sides
IPC-7357 Post (DIP) Leads, Two Sides
IPC-7358 Area Array Components (BGA, FBGA, CGA)
IPC-7359 No Lead Components (QFN, SON, LCC)
1.3 Performance Classification Three general end-
product classes have been established to reflect progressive
increases in sophistication, functional performance require-
ments and testing/inspection frequency. It should be recog-
nized that there may be an overlap of equipment between
classes.
The end product user has the responsibility for determining
the ‘Use Category’ or ‘Class’ to which the product
belongs. The contract between user and supplier shall
specify the ‘Class’ required and indicate any exceptions or
additional requirements to the parameters, where appropri-
ate.
Class 1 General Electronic Products Includes consumer
products, some computer and computer peripherals, and
hardware suitable for applications where the major require-
ment is function of the completed assembly.
Class 2 Dedicated Service Electronic Products Includes
communications equipment, sophisticated business
machines, and instruments where high performance and
extended life is required, and for which uninterrupted ser-
vice is desired but not mandatory. Typically the end-use
environment would not cause failures.
Class 3 High Reliability Electronic Products Includes
all equipment where continued performance or
performance-on-demand is mandatory. Equipment down-
time cannot be tolerated, end-use environment may be
uncommonly harsh, and the equipment must function when
required, such as life support systems and other critical
systems.
The IPC-7351 land patterns have the capability of accom-
modating all three performance classifications.
1.3.1 Producibility Levels When appropriate this stan-
dard will provide three design producibility levels of fea-
tures, tolerances, measurements, assembly, testing of
completion or verification of the manufacturing process
that reflect progressive increases in sophistication of tool-
ing, materials or processing and, therefore progressive
increases in fabrication cost. These levels are:
Level A General Design Producibility Preferred
Level B Moderate Design Producibility Standard
Level C High Design Producibility Reduced
The producibility levels are not to be interpreted as a
design requirement, but a method of communicating the
degree of difficulty of a feature between design and
fabrication/assembly facilities. The use of one level for a
specific feature does not mean that other features must be
of the same level. Selection should always be based on the
minimum need, while recognizing that the precision, per-
formance, conductive pattern density, equipment, assembly
and testing requirements determine the design producibility
level. The numbers listed within the tables of IPC-7351 are
to be used as a guide in determining what the level of pro-
ducibility will be for any feature. The specific requirement
for any feature that must be controlled on the end item
shall be specified on the master drawing of the printed
board or the printed board assembly drawing.
Classification of producibility levels should not be con-
fused with density levels of land pattern geometries
described in 1.4.
1.4 Land Pattern Determination This standard discusses
two methods of providing information on land patterns.
1. Exact details based on industry component specifica-
tions, board manufacturing and component placement
accuracy capabilities. These land patterns are restricted
to a specific component, and have an identifying IPC-
7351 land pattern name.
2. Equations can be used to alter the given information to
achieve a more robust solder connection, when used in
particular situations where the equipment for placement
or attachment are more or less precise than the assump-
tions made when determining the land pattern details
(see 3.1.2).
Three land pattern geometry variations are supplied for
each of the device families; maximum land protrusion
(Density Level A), median land protrusion (Density Level
B) and minimum land protrusion (Density Level C). Before
adapting the minimum land pattern variations the user
should consider product qualification testing based on the
conditions shown in Table 3-15.
Density Level A: Maximum (Most) Land Protrusion
For low-density product applications, the ‘maximum’ land
pattern condition has been developed to accommodate
wave or flow solder of leadless chip devices and leaded
gull-wing devices. The geometry furnished for these
devices, as well as inward and ‘J’’-formed lead contact
device families, may provide a wider process window for
reflow solder processes as well.
Density Level B: Median (Nominal) Land Protrusion
Products with a moderate level of component density may
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consider adapting the ‘median’ land pattern geometry. The
median land patterns furnished for all device families will
provide a robust solder attachment condition for reflow
solder processes and should provide a condition suitable
for wave or reflow soldering of leadless chip and leaded
gull-wing type devices.
Density Level C: Minimum (Least) Land Protrusion
High component density typical of portable and hand-held
product applications may consider the ‘minimum’ land pat-
tern geometry variation. Selection of the minimum land
pattern geometry may not be suitable for all product use
categories. The use of classes of performance (1, 2, and 3)
is combined with that of component density levels (A, B,
and C) in explaining the condition of an electronic assem-
bly. As an example, combining the description as Levels
1A or 3B or 2C, would indicate the different combinations
of performance and component density to aid in under-
standing the environment and the manufacturing require-
ments of a particular assembly.
Note: It is the responsibility of the user to verify the SMT
land patterns used for achieving an undisturbed mounting
process, including testing and an ensured reliability for the
product stress conditions in use. In addition the size and
shape of the proposed land pattern may vary according to
the solder resist aperture, the size of the land pattern exten-
sion (dog bone), the via within the extension, or if the via
is in the land pattern itself.
1.5 Terms and Definitions
Terms and definitions used herein are in accordance with
IPC-T-50 except as otherwise specified. Note: Any defini-
tion denoted with an asterisk (*) is a reprint of the term
defined in IPC-T-50.
*Assembly A number of parts, subassemblies or combi-
nations thereof joined together. (Note: This term can be
used in conjunction with other terms listed herein, e.g.,
‘Printed Board Assembly.’’)
Assembly, Double-Sided Packaging and interconnecting
structure with components mounted on both the primary
and secondary sides.
Assembly, Multilayer Printed Circuit (wiring) Multi-
layer printed circuit or printed wiring board on which sepa-
rately manufactured components and parts have been
added.
Assembly, Packaging and Interconnecting (P&IA)
Generic term for an assembly that has electronic compo-
nents mounted on either one or both sides of a packaging
and interconnecting structure.
Assembly, Printed Board An assembly of several printed
circuit assemblies or printed wiring assemblies, or both.
Assembly, Printed Circuit (wiring) A printed circuit or
printed wiring board on which separately manufactured
components and parts have been added.
Assembly, Single-Sided Packaging and interconnecting
structure with components mounted only on the primary
side.
*Base Material The insulating material upon which a
conductive pattern may be formed. (The base material may
be rigid or flexible, or both. It may be a dielectric or insu-
lated metal sheet.)
*Basic Dimension A numerical value used to describe
the theoretical exact location of a feature or hole. (It is the
basis from which permissible variations are established by
tolerance on other dimensions in notes or by feature con-
trol symbols.)
*Blind Via A via extending only to one surface of a
printed board.
*Buried Via A via that does not extend to the surface of
a printed board.
*Castellation – A recessed metalized feature on the edge of
a leadless chip carrier that is used to interconnect conduct-
ing surface or planes within or on the chip carrier.
*Chip Carrier A low-profile, usually square, surface-
mount component semiconductor package whose die cavity
or die mounting area is a large fraction of the package size
and whose external connections are usually on all four
sides of the package. (It may be leaded or leadless.)
*Chip-On-Board (COB) A printed board assembly tech-
nology that places unpackaged semiconductor dice and
interconnects them by wire bonding or similar attachment
techniques. Silicon area density is usually less than that of
the printed board.
*Coefficient of Thermal Expansion (CTE) The linear
dimensional change of a material per unit change in tem-
perature. (See also ‘Thermal Expansion Mismatch.’’)
*Component An individual part or combination of parts
that, when together, perform a design function(s). (See also
‘Discrete Component.’’)
*Component Mounting Site The location on a Package
Interconnect (P&I) structure that consists of a land pattern
and conductor fan-out to additional lands for testing or vias
that are associated with the mounting of a single compo-
nent.
*Conductive Pattern The configuration or design of the
conductive material on a base material. (This includes con-
ductors, lands, vias, heatsinks and passive components
when these are an integral part of the printed board manu-
facturing process.)
*Conductor A single conductive path in a conductive
pattern.
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