M8_ServiceManual_e.pdf - 第12页
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Name Purpose Major Components
Shock watch label
Checks impact during
shipment.
Paper label coated by acrylic pressure sensitive
adhesive
Clip: Polystyrene (PS)
Paper lining
Glass tube
Tilt watch label
Checks tilt, inclining, and
fall during shipment.
Top film: Polypropylene (PP)
+ Rubber pressure sensitive adhesive
Print (Ink): Pigment + Synthetic resin
Board (Surface paper): Pulp
Board (Base material): Cellulose
Blue bead (Detection agent/Content):
Micro-beads and Silica gel 3A
Tilt watch colorant: Red food coloring (Brilliant
blue FCF)
Lock pin (Metal stopper): Stainless steel
SUS301)
Top tape: Polyester + Acrylic pressure sensitive
adhesive
Packing film
Packing film that prevents
dirt and dust
Polyethylene (PE)
Cushion bubble
wrap
Cushion Polyethylene (PE)
Antirust paper Antirust agent
Craft paper
Volatile Corrosion inhibitor
Banding band
(Cable tie)
Fastens moving parts. Nylon 66 (PA66)
Others
We are releasing several kinds of information about our products on our Service website. We recommend
you to access to the website periodically in order to get the latest information at any time.
URL:http//www.ipulse.co.jp
Contents of this manual are subject to change without prior notice.
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Contents
1 Installation...................................................................................................1-1
Installation of Machine .......................................................................................................1-2
Environmental Requirements....................................................................................1-2
How to Hoist the Machine ........................................................................................1-3
Production Line ........................................................................................................1-4
Installing the Machine ..............................................................................................1-5
Supplementary Explanation for Installation ...........................................................1-10
Jack-up Point ..........................................................................................................1-11
Power Cable Wiring ...............................................................................................1-12
Removal of Rust Inhibiting Grease.........................................................................1-13
Pre-Process and Post-Process of Machine ........................................................................1-15
Connecting Pre-Process and Post-Process..............................................................1-15
Sequence of Receiving PC board (Standard spec.).................................................1-16
Sequence of Sending PC board (Standard sepc.)....................................................1-17
Sequence of Receiving PC board (SMEMA Interface spec.) .................................1-18
Sequence of Sending PC board (SMEMA Interface spec.) ....................................1-19
2 Periodical Checks.......................................................................................2-1
Daily Checks.......................................................................................................................2-2
Visual Check.............................................................................................................2-2
Manual Check ...........................................................................................................2-3
Monthly Check....................................................................................................................2-4
3 Mechanical Section ....................................................................................3-1
Head Manifold Section .......................................................................................................3-2
Head Manifold Section .......................................................................................................3-3
Inspection for Head/Nozzle Clogging and Solenoid Valve Breakdown.............................3-4
Nozzle .................................................................................................................................3-6
Nozzle Holder.........................................................................................................3-10
O-ring......................................................................................................................3-12
Nozzle Recognition Stickers.............................................................................................3-15
Labeling a Nozzle ID Sticker to a Nozzle ..............................................................3-15
Cleaning Nozzle Recognition Stickers ...................................................................3-16
Flange Seal........................................................................................................................3-17
Camera ..............................................................................................................................3-18
Camera Lens and Glass...........................................................................................3-18
Cleaning Beam camera ...........................................................................................3-19
Cleaning Board Camera..........................................................................................3-19
Lubrication........................................................................................................................3-20
Lubrication Points...................................................................................................3-20
Lubrication..............................................................................................................3-22
Specified Lubricants ...............................................................................................3-27