M8_ServiceManual_e.pdf - 第13页

Contents 1 Installation ................................................................................................... 1-1 Installation of Machine ....................................................................…

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Contents

1 Installation...................................................................................................1-1

Installation of Machine .......................................................................................................1-2

Environmental Requirements....................................................................................1-2

How to Hoist the Machine ........................................................................................1-3

Production Line ........................................................................................................1-4

Installing the Machine ..............................................................................................1-5

Supplementary Explanation for Installation ...........................................................1-10

Jack-up Point ..........................................................................................................1-11

Power Cable Wiring ...............................................................................................1-12

Removal of Rust Inhibiting Grease.........................................................................1-13

Pre-Process and Post-Process of Machine ........................................................................1-15

Connecting Pre-Process and Post-Process..............................................................1-15

Sequence of Receiving PC board (Standard spec.).................................................1-16

Sequence of Sending PC board (Standard sepc.)....................................................1-17

Sequence of Receiving PC board (SMEMA Interface spec.) .................................1-18

Sequence of Sending PC board (SMEMA Interface spec.) ....................................1-19

2 Periodical Checks.......................................................................................2-1

Daily Checks.......................................................................................................................2-2

Visual Check.............................................................................................................2-2

Manual Check ...........................................................................................................2-3

Monthly Check....................................................................................................................2-4

3 Mechanical Section ....................................................................................3-1

Head Manifold Section .......................................................................................................3-2

Head Manifold Section .......................................................................................................3-3

Inspection for Head/Nozzle Clogging and Solenoid Valve Breakdown.............................3-4

Nozzle .................................................................................................................................3-6

Nozzle Holder.........................................................................................................3-10

O-ring......................................................................................................................3-12

Nozzle Recognition Stickers.............................................................................................3-15

Labeling a Nozzle ID Sticker to a Nozzle ..............................................................3-15

Cleaning Nozzle Recognition Stickers ...................................................................3-16

Flange Seal........................................................................................................................3-17

Camera ..............................................................................................................................3-18

Camera Lens and Glass...........................................................................................3-18

Cleaning Beam camera ...........................................................................................3-19

Cleaning Board Camera..........................................................................................3-19

Lubrication........................................................................................................................3-20

Lubrication Points...................................................................................................3-20

Lubrication..............................................................................................................3-22

Specified Lubricants ...............................................................................................3-27

4 Electrical Section........................................................................................4-1

Signal I/O............................................................................................................................4-2

Signal Input Monitor.................................................................................................4-2

DO Operation............................................................................................................4-5

Serial I/O...................................................................................................................4-6

DO Map ....................................................................................................................4-7

DI MAP ..................................................................................................................4-13

Xio BOARD Manual ........................................................................................................4-19

Serial I/O Operation Check LED............................................................................4-20

Operation Check LED ............................................................................................4-21

Control Board ...................................................................................................................4-24

Electrodes on Feeder / Feeder Bank .................................................................................4-25

Adjustment of Board Detection Sensors...........................................................................4-26

Entrance sensor / Exit sensor ..................................................................................4-26

PCB arrival sensor ..................................................................................................4-27

Motor Troubles .................................................................................................................4-30

Alarm Code List......................................................................................................4-30

Cautions about overall electrical items .............................................................................4-32

5 Materials ......................................................................................................5-1

Standard Accessories List ...................................................................................................5-2

Replacement Parts...............................................................................................................5-4

Air Circuit Diagram ............................................................................................................5-7

Electrical Block Diagram..................................................................................................5-10