M8_ServiceManual_e.pdf - 第99页

4 Electrical Section 4-31 Type Alarm Code Alarm Title Alarm Contents A1H Encoder Error 1 ・ Encoder inner parts trouble A2H Absolute encoder battery error ・ Battery voltage failure A3H Encoder overheating ・ Motor built-in…

4 Electrical Section

4-30

Motor Troubles

The alarm codes when the motor alarm happened are shown in the below table.

The alarm code in the error message log is shown in the decimal number, but the actual alarm code is

followed by the hexadecimal system, then the code number has to be converted the hexadecimal number in

order to refer to the alarm code list.

Example)

・Error Message ; “Head 1 Y Axis Servo Alarm has been detected. (Alarm Code;113(2) Control Power Short Voltage)

・Alarm Code 113 (Decimal Number) ⇒ 71 (Hexadecimal Number)

Alarm Code List

Type

Alarm

Code

Alarm Name Alarm Meaning

01H Serial Communication Abnormal 1

・Not receive normal frame 4 times in row.

02H Serial Communication Abnormal 2

・Not receive synchronous frame 4 times in row.

Communi

cation

Error

03H Serial Communication Abnormal 3

・Receives synchronous frame at different time from update time.

21H Power Element Error (Over Current)

・Overcorrect of driving module

・Driving power error

・Driving module overheating

22H Current Detection Error 0

・Current detect value error

23H Current Detection Abnormal 1

・Current detect circuit error

Driving

System

Error

24H Current Detection Abnormal 2

・Communication error with current detect circuit

41H Overload 1

・Excessive effective torque

42H Overload 2

・Stall overload

43H Regeneration Error

・Excessive regenerative load ratio

51H Amplifier Overheating

・Overheat detection of AMP ambient temperature

52H In-rush prevention resistor overheating

・Detects overheating of in-rush prevention resistor

53H DB Resistor Overheating

・Overheat detect of DB resistor

Load

Error

54H Internal Overheating

・Excessive DC voltage of main circuit

61H Overvoltage

・Excessive DC voltage of main circuit

62H Main Circuit Short Voltage

・DC voltage failure of main circuit

63H Main Power Failed Phase

・One phase disconnection of 3 phase main circuit power

71H Control Power Short Voltage

・Voltage failure of control power

Power

Error

72H +12V power loss

・+12V power loss

81H Pulse Signal Error 1 of Encoder Phase A, B

・Signal line disconnection (A,B,Z) of incremental encoder

・Disconnection of power line

82H Absolute Signal Disconnected

・Signal line disconnection (PS) of absolute encoder

84H

Communication Error between Encoder

and Amplifier

・Encoder serial signal time out

85H Encoder Initialization Error

・Read failure of incremental encoder CS data

・Initialization error of absolute encoder

・Cable disconnection

87H CS Wire Disconnected

・CS signal line disconnection

91H Encoder Command Error

・Mismatch of send command and receive command

92H Encoder FORM Error

・Start/Stop bit error

・Shortage of data length

93H Encoder SYNC Error

・Cannot receive data within specified time after command is sent.

Encoder

Wiring

Error

94H Encoder CRC Error

・Mismatch of CRCs generated form the received data and has been

sent

4 Electrical Section

4-31

Type

Alarm

Code

Alarm Title Alarm Contents

A1H Encoder Error 1

・

Encoder inner parts trouble

A2H Absolute encoder battery error

・

Battery voltage failure

A3H Encoder overheating

・

Motor built-in encoder overheating

A5H Encoder error 3

・

Multi built-in encoder overheating

・

Thermo-sensor operation error

A6H Encoder error 4

・

EEPROM data not set inside encoder

・

Multi-rotation data overflow

A7H Encoder error 5

・

Resolver disconnection

・

Light emitting element error inside encoder

A8H Encoder error 6

・

Resolver disconnection

・

Light emitting element error inside encoder

A9H Encoder failure

・

Encoder failure

B2H Encoder error 2

・

Position data defect

B3H Absolute encoder rotation counter error

・

Multi-rotation count defect has been detected

B4H Absolute encoder 1 rotation counter error

・

1 rotation coefficient defect has been detected

B5H

Over permissible speed at absolute encoder

turn-on.

・

Over permissible motor speed at power turn-on.

B6H Encoder inner memory error

・

EEPROM access error inside encoder

Encoder

Main

Body

Error

B7H Acceleration error

・

Over permissible motor acceleration speed

C1H Over-speed

・

Motor speed exceeds 120% of maximum speed.

C2H Velocity control error

・

Inconformity of current command and acceleration code.

C3H Velocity feedback error

・

Motor power line disconnection

C4H Velocity reach error

・

Motor velocity exceeds the velocity reach set value.

D1H Excessive position deviation

・

Position deviation counter exceeds set value.

D2H Position command pulse frequency error 1

・

Position command pulse to be input has high frequency.

D3H Position command pulse frequency error 2

・

Overflow of position command low pas filter

Control

System

Error

DFH Test mode termination

・

Detected when test mode ends

E1H EEPROM error

・

Amplifier built-in test mode ends.

E2H EEPROM check sum error

・

Check sum error of EEPROM error

E3H Inner RAM error

・

Access error to CPU built-in RAM

E4H

Processing error between CPU

～

ASIC

・

Access error between CPU

～

ASIC

E5H Parameter error 1

・

Detected when not-applicable or undefined amplifier, motor, encoder

or code is selected.

E6H Parameter error 2

・

Combination error of motor/encoder/amplifier codes that have been

set from system parameter.

E8H Parameter error 3

・

Contents mismatch between that of initial bank in EEPROM and that

of initial bank received by serial.

F1H Task processing error

・

CPU interrupt processing error

Control

Element

Memory

System

Error

F2H Initial time out

・

Detected when initialization does not terminate within specified time.

4 Electrical Section

4-32

Cautions about overall electrical items

Once rats enter indoors or buildings, they easily get into machines. They may tear wirings and leave

excrement that can cause serious damage to machines.

If rats tear wirings, it may cause short circuits. And it could cause a serious problem to machines.

If rats leave excrement over printed circuits boards or bared cables, it will be carbonized and may cause

fire.

REFERENCE:

Below is an example we had fire from a board. (See the pictures below.)

You can see blue-green attached material on the burnt location.

When copper burns, Cuo (copper oxide II) is black and Cu2O (copper oxide I) is red. According to the

blue-green color, the attached material can be considered Copper hydroxide. By this fact, we suppose water

existed on the burnt location.

COUNTERMEASURE:

1．Keep the room clean, neat and organized.

2．Lock up the room with no openings.

If once rats came in;

3．Sprinkle rat repellent.

4．Catch rats with adhesive sheets. (Emergency countermeasure)

5．Hire an rat exterminator.

To prevent damage caused by rats, it is important to keep rats-free environment.

If already rats are in your space, exterminate them by using rat repellent or other ways as mentioned above.

Blue-green

attachments