F5 SERVICE MAUNAL.pdf - 第132页
5 Gantries SIPLACE 80S-20/F4/F4-6/F5 Service Manual 5.7 Exchanging the X -/Y-Trailing Cable Edition 09/99 5 - 24 5.7.4 Stru cture of the Y- and X-Trailing Cable Fig. 5.7.1 S-20: Trailing Cable on Y-Gantry 1/2 (F4/F5 have…
SIPLACE 80S-20/F4/F4-6/F5 Service Manual 5 Gantries
Edition 09/99 5.7 Exchanging the X-/Y-Trailing Cable
5 - 23
5.7.2 Spare Parts
5.7.2.1 Spare Parts for Trailing Cable on SIPLACE 80 F4 / F5
CAUTION O
Instead of the standard protective hose (Item No.: see below) a polyester hose is always used on machine
option F5 DCA. Please request the article number of this optional spare part.
Units Designation Item No.: Note
- 1 Protective hose 00315006-01
(Expando HTNS_L DM 30-5)
- 1 7-tube pneumatic hose PK3, black 00318551-01
- 1 Set of ribbon cables 00327587-01 Ribbon cables, 6x long + 2x short
(without protective hose)
- 1 Cable supply chain 00316756-01
- 1 Cover band for cable supply chain 00316747-01
- 1 Adhesive band, SCOTCH 00200509-01
5.7.2.2 Spare Parts for Trailing Cable on SIPLACE 80 S-20
- 1 Protective hose 00315006-01 *
(Expando HTNS_L DM 30-5)
- 1 7-tube pneumatic hose PK3, black 00318551-01 *
- 1 Set of ribbon cables 00334933-01 * Ribbon cables, 2x short + 5x long,
(without protective hose)
- 1 Cable supply chain 00316753-01 *
- 1 Cover band for cable supply chain 00316751-02 *
- 1 Adhesive band, SCOTCH 00200509-01 *
*) Number per gantry
5.7.3 Tools and Expendable Materials
● Set of Allen wrenches
● Roll of Masking tape, permanent marker
● Drift punch, diameter 2 (or size 1.5 Allen wrench can be used),
to remove the pin of the Y-strain relief device
● Diagonal-nosed cutting pliers
● 3 Cable tie for package of ribbon cables (under the side guard) on F4, F5 / S-20
● 1 or 2 Hose clamps (for pneumatic hose bundle, air distributors) on F4, F5 / S-20
● 4 or 3 Cable ties (F4, F5 / S-20)
5 Gantries SIPLACE 80S-20/F4/F4-6/F5 Service Manual
5.7 Exchanging the X-/Y-Trailing Cable Edition 09/99
5 - 24
5.7.4 Structure of the Y- and X-Trailing Cable
Fig. 5.7.1 S-20:
Trailing Cable on Y-Gantry 1/2 (F4/F5 have analog structure)
Key:
1) U-bracket for cable supply chain, top and bottom 2) Y-strain relief device
(top -> wide, 21mm; bottom -> small, 18mm) Parallel alignment to Y-gantry rail
Fasteners: 3 M4 socket hex cap screws required !
3) Cable supply chain 4) Cover band for outside of the cable supply
chain
5) Protective hose (protection for set of ribbon 6) Cable train hanger (Y-axis)
cables and 7-tube pneumatic hose) Parallel alignment to Y-gantry rail
required !
7) Hanger for X-trailing cable on placement head 8) Buffer with bracket, Y-gantry
(X-axis cable clamping unit) (on F4/F5: short buffer model)
Fasteners: 2 M3 socket hex cap screws
9) 2 Parallel pins 10) 1 M8 socket hex screws
SIPLACE 80S-20/F4/F4-6/F5 Service Manual 5 Gantries
Edition 09/99 5.7 Exchanging the X-/Y-Trailing Cable
5 - 25
Fig. 5.7.2 S-20: X-Trailing Cable, Top View of
X-Gantry 2 (Structure Analog to F4/F5)
Key:
1) X-trailing cable, gantry 2 in max. travel position 2) X-trailing cable, gantry 2 in min. travel position
3) Holddown for cable/pneumatic hoses 4) Counterstay (X-cable clamp) for X-trailing cable
Fasteners: 2x M3 socket hex screws each Fasteners: 2x M3 socket hex screws
5) Head PCB (conversion board “Small Axis") 6) Fasteners for head PCB:
3x M3 socket hex screws
7) Y-trailing cable hanger 8) On F4/F5 and S-20: adhesive tape on air distributor
(L = 270 +/-10 mm x 50 mm)
9) U-bracket bottom (small) for cable supply chain 10) Y-strain relief device (next Y-gantry rail)
5.7.5 Information about Work Cycle
- If only the protective hose is damaged, the trailing cable in the X-gantry area remains installed.
Only the ribbon cables and the 7-tube pneumatic hose , up to and including the Y-trailing cable hanger, are
dismantled from below, i.e., from the gantry board / from the distributor block.
- If only one ribbon cable is faulty, the entire ribbon cable package is always exchanged. All of the steps
described must be performed during disassembly / installation.
- When the ribbon cables and/or pneumatic hoses are exchanged, the protective hose is always
exchanged too.
- On the S-20 and F4 / F5 the 7-tube pneumatic hose is run in the protective hose together with the rib-
bon cables (the pneumatic hoses are only into the cable supply chain in the case of the S-15 and F3).
- As an alternative, the procedure during disassembly is from the placement head down toward the
machine base or vice versa. In this description, we have selected the disassembly from the bottom up.
During the installation it is advantageous to start from the top so that the remaining length of the rib-
bon cable will be behind the side guard (see following NOTE).