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Service Manual SIPLACE 80S-2 0/F4/F5 14 Pneumatic Cut ter Edition 04/98 14.1 Pneumatic Cutter and Empty-Tape Duct 14 - 4 14.1.2 Spare Parts NOTE The movabl e blade, the stati onary bla de and the hol ddowns (on left and …

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14 Pneumatic Cutter Service Manual SIPLACE 80S-20/F4/F5
14.1 Pneumatic Cutter and Empty-Tape Duct Edition 04/98
14 - 3
14.1 Pneumatic Cutter and Empty-Tape Duct
14.1.1 Safety Instructions
DANGER O O O
During any work you perform, always comply with the higher ranking safety notes in Chapter 1 of this service
manual.
The machine has to be switched off and disconnected from the mains before you perform any work in the
area of the cutter. In addition, the compressed air supply must be turned off at the main valve of the com-
pressed air unit in the machine base.
Always secure the machine against unauthorized reactivation.
High risk of injury exists from stationary blade and movable blade of the cutter!
Never reach into the empty-tape duct from below or above.
Wear appropriate protective gloves whenever working near the blades (e.g., when moving the blades).
Make certain that no one can injury themselves on the cutter after it has been dismantled or on the blades
after they have been dismantled and are lying beside the machine.
The cutter is very heavy so a second, strong person must always be at hand when dismantling
(exchanging) it.
When dismantling the cutter, hold it only from above on the left and right, on the outside.
Never place the dismantled cutter on part of your body (e.g., on your knee or thigh) because, when dis-
mantled, the blade is exposed at the bottom (unprotected).
You could injury yourself severely or at least damage your clothing.
It is a basic rule that the SITEST program is only to be started by personnel trained in its use at. Siemens
AG and therefore authorized to start it.
When running the SITEST program, particularly when the changeover table is extended (and connected)
and the component table (beside the WPC) has been removed, additional, greater risk of accident exists
from the blades of the cutter.
The cutter must always be completely assembled to be used with the SITEST program.
When the test program is loaded, never place your hand in the vicinity of the cutter, neither from below nor
from above (via the empty-tape duct), not even to resolve a problem.
Exercise great care when setting the proximity switches and one-way restrictors.
When the SITEST program is running, you must always make certain that there is no
2nd person at the machine, i.e., that no 2nd person can trigger the cutting process or
is within the operating area of the cutter.
Secure the area of the cutter appropriately to keep away other personnel.
Service Manual SIPLACE 80S-20/F4/F5 14 Pneumatic Cutter
Edition 04/98 14.1 Pneumatic Cutter and Empty-Tape Duct
14 - 4
14.1.2 Spare Parts
NOTE
The movable blade, the stationary blade and the holddowns (on left and right: see Fig. 14.1.5) are
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to
one another and must therefore always be
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The empty-tape duct is
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part of the “pneumatic cutter”.
The cutter remains installed while the spare parts listed below are being installed !
Quantity Designation: Item No.: Note:
- 1 Cutter assembly 00328647-01 for empty tapes 15 mm high
- 1 Set of spacers 00095472-01
- 1 Empty-tape duct assembly (= long) 00332779-01 for changeover table area
- 1 Empty-tape duct assembly (= short) 00335102-01 for changeover table area
(next to WPC)
- 1 Blade, stationary 00328732-01 See above note
- 1 Blade, movable 00328738-01 See above note
- 1 Spacer 00328730-01 Total of 2 (see above note)
- 1 Rubber-metal vibration damper 00333878-01 2 each on left and right
- 1 (Solenoid) valve ass’y 00330930-01 1 each on left and right
- 1 Short-stroke cylinder 00328976-01 1 each on left and right
- 1 Articulated joint (complete) 00330928-01 1 each on left and right
- 1 Proximity switch right (front/back) 00332899-01 2 each on left and right
with cable tape cutter
- 1 Proximity switch left (front/back) 00332900-01 2 each on left and right)
with cable tape cutter
- 1 Cable: Control board tape, cutter- valve 00332901-01 1 per valve
- 1 Control board tape cutter S50 00329699-01 for F4, F5, S-20, HS-50
- 1 One-way restrictor 00319619-01 2 per cylinder on left and right
- 1 Cover (for control board) 00340658-01 1 alltogether
14.1.3 Tools, Expendable Materials, Documentation
● Set of socket wrenches
● Slotted screwdriver, size 4
● Open-end wrenches, width across flats 10 and 14
● Cross-slotted screwdriver, size 1
● Loctite no. 243, item no. 00334892-01 (for assembly of articulated joint and blade/strip)
● Loctite no. 454, item no. 00318541-01 (for one-way restrictors)
● Water-insoluble marker
● Operating manual for SITEST program, Version 404.xxx, English, item no. 00191147-01
14 Pneumatic Cutter Service Manual SIPLACE 80S-20/F4/F5
14.1 Pneumatic Cutter and Empty-Tape Duct Edition 04/98
14 - 5
14.1.4 Overview: Pneumatic Cutter with Empty-Tape Duct
Fig. 14.1.1 Overview of Pneumatic Cutter and Empty-Tape Duct
Key:
1) "Pneumatic cutter"
2) 3) 4) Retaining bracket for cutter, left and right, including fastening bolts*)
5) Nuts and bolts to fasten the cutter on the retaining brackets,
2 socket hex bolts each, M 6x10
2 hex nuts each, M6
6) 7) Baffle including fastening bolts (is not dismantled).
8) Empty-tape duct (dismantle or exchange only as a single unit)
9) Fasteners for the empty-tape ducts:
2 socket hex bolts M 4 x 6
10) Pins (left and right) and spacers underneath
*) Undo these bolts only to install the replacement cutter (see WARNING in Section 14.1.1).