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Error Messages Short Reference SIPLACE 80 S-15/F3/G 03/99 Issue Software Version SR.010.x x 6 30 BERO SZ2 not released (clos e segment) CAUSE ● Proximity switch defective ; component jammed betw een screwdriver and segme…
Short Reference SIPLACE 80 S-15/F3/G Error Messages
03/99 Issue Software Version SR.010.xx
5
23 End position BERO of centering station not being activated
CAUSE
● Bero defective; mechanism of the centering station stiff; recuperator spring worn out.
REMEDY
● Fit new Bero; maintain centering station; call Siemens Service.
25 Error in programming of the CRDL
CAUSE
● CRDL tester configured in software, but tester itself not present; communication interrupted at the
CRDL tester; interrupt wiring of MC CRDL tester defective.
REMEDY
● Set corresponding parameters (CRDL tester) to non-active.
26 Measurement trigger BERO of centering station is not released
CAUSE
● Bero defective; mechanism of the centering station stiff; actuating plate bent; motor control board
defective.
REMEDY
● Fit new Bero; maintain centering station; call Siemens Service.
27 Component cannot be rejected
CAUSE
● Positive airflow valve not switching, cable break at the valve
REMEDY
● Check and repair wiring
28 The nozzle in the reject position is clogged
CAUSE
● Nozzle worn, air duct of the segment blocked
REMEDY
● Fit new nozzle, clean or replace segment
29 BERO SZ2 not released (open segment)
CAUSE
● Proximity switch defective; component jammed between screwdriver and segment;
motor of the screwdriver defective.
REMEDY
● Replace proximity switch, adjust sensing distance; remove component; check toothing for
damage; replace motor with hub, carry out calibration on the motor control board.
Error Messages Short Reference SIPLACE 80 S-15/F3/G
03/99 Issue Software Version SR.010.xx
6
30 BERO SZ2 not released (close segment)
CAUSE
● Proximity switch defective; component jammed between screwdriver and segment;
motor of the screwdriver defective.
REMEDY
● Replace proximity switch, adjust sensing distance; remove component; check toothing for
damage; replace motor with hub, carry out calibration on the motor control board.
38 Star axis does not reach setpoint position ?
CAUSE
● Segment slit position incorrect at insertion; component jammed between toothed belt and toothed
belt pulley; speed was input incorrectly in the MA_DATA; power supply interrupted; motor defec-
tive; belt tension not correct; segment cam is rubbing against the Z-axis.
REMEDY
● Insert segment with correct slit position; remove component; correct speed value correspondin-
gly; check plugged connections; replace motor, adjust toothed belt tension, carry out calibration of
the servo board; slacken cam leaf springs of segment and realign cam.
43 Component not at nozzle after pick-up
CAUSE
● Suction face of the nozzle damaged; nozzle too small; component was not supplied.
REMEDY
● Fit new nozzle; check component feed.
44 Component not at nozzle before placement
CAUSE
● Suction face of the nozzle damaged; nozzle too small; jaws of the centering station bouncing;
component was not picked up properly; vacuum in the holding circuit too low; vacuum board
defective.
REMEDY
● Fit new nozzle; carry out calibration of the motor control board; check component feed, call Sie-
mens Service.
48 Results of vac measurement of pick-up & reject station inversed
CAUSE
● Vacuum circuit defective; compressed air bad.
REMEDY
● Check vacuum circuit; check compressed air.
50 SZ1 only succeeded on the second attempt
CAUSE
● Stiffness in the gearwheel/pinion of the screwdriver; stiffness in the pusher movement; calibration
of the motor control board not optimal.
REMEDY
● Maintain screwdriver; maintain segment; carry out calibration of the motor control board.
Short Reference SIPLACE 80 S-15/F3/G Error Messages
03/99 Issue Software Version SR.010.xx
7
52 BERO SZ2 not being actuated
CAUSE
● Bad plugged connection of the screwdriver at the gantry board; motor control board
defective.
REMEDY
● Check plugged connections; fit new motor control board, carry out calibration of the axes.
53 SZ2 only succeeded on second attempt
CAUSE
● Stiffness in the gearwheel/pinion of the screwdriver; stiffness in the pusher movement; calibration
of the motor control board not optimal.
REMEDY
● Maintain screwdriver; maintain segment; carry out calibration of the motor control board.
54 BERO SZ1 not being actuated
CAUSE
● Bad plugged connection of the screwdriver at the gantry board; motor control board defective.
REMEDY
● Check plugged connections; fit new motor control board, carry out calibration of the axes.
59 X-axis does not reach setpoint position
CAUSE
● Mechanism jamming; toothed belt parted; drive motor with tacho defective; calibration of the axis
incorrect.
REMEDY
● Check mechanism; fit new toothed belt; fit new motor with tacho; carry out axis calibration.
60 Y-axis does not reach setpoint position
CAUSE
● Mechanism jamming; toothed belt parted; drive motor with tacho defective; calibration of the axis
incorrect.
REMEDY
● Check mechanism; fit new toothed belt; fit new motor with tacho; carry out axis calibration.
61 Z-axis does not reach setpoint position
CAUSE
● Cam disk in incorrect position at zero pulse; motor defective; Z-axis jamming.
REMEDY
● Fit cam disk in correct rotational position; redetermine zero point correction; replace motor; carry
out axis calibration; fit spare placement head.