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Operational Safety 2.1.5 Safety Instructions for Work on the Cutting Device Prepara tory Work... Service Manual SIPLACE D4/D4i 17 Testing Service personnel may test circui ts by ene rgizing them briefly without sus pendi…

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Operational Safety
Preparatory Work... 2.1.5 Safety Instructions for Work on the Cutting Device
16 Service Manual SIPLACE D4/D4i
Switch off the machine and all additional devices. Carry out all normal stopping procedures:
⇨ Press the STOP button.
⇨ Shut down the station computer.
⇨ Switch the machine off at the main switch.
Isolate the machine from all its energy sources:
⇨ Shut off the compressed air supply.
⇨ Shut off the main power supply.
Lock out the machine.
⇨ Attach a lock wherever possible (e.g. to the main power switch or the motor contactor).
Alternative: attaching warning signs
If a machine can be locked, it must be. However, there are situations where energy isolating devices
cannot accommodate locks. In these cases, the energy isolating devices must be tagged to warn
employees that the machine is de-energized for servicing. The tag or label must be securely fas-
tened, it must be placed in a position visible to all and it may only be removed by the person who
attached it.
Release of stored energy:
Stored energy in the compressed air supply or electrical energy in electrolytic capacitors must be
released by appropriate means.
⇨ After switching off the machine, wait until the voltages and the compressed air have discharged,
so that work can be performed without any risk.
Testing the lock out:
The lock can be easily tested by pressing the START button.
The following steps must be taken to restore the machine to operation.
Check the working area. Authorized employees should remove all of their tools and reinstall all safety
features.
Notify all affected employees.
Before removing even one lock or tag, inform all workers in the affected area that the machine is
going to be restarted.
Remove locks/tags
Every authorized employee must remove his own lock and shut it away.
Turn the machine on. Make sure that authorized staff check the equipment in operation to ensure
that repairs were performed correctly
Example: attaching a padlock to the motor contactor
Turn the operating lever (1) counterclockwise.
Use the screwdriver to push the locking lug (2) out of
the operating lever
(1).
Secure the operating lever with a padlock (3).
Operational Safety
2.1.5 Safety Instructions for Work on the Cutting Device Preparatory Work...
Service Manual SIPLACE D4/D4i 17
Testing
Service personnel may test circuits by energizing them briefly without suspending the Lock Out / Tag
Out Procedure. This may only be done when no other work is being performed by any other person on
the equipment being tested.
It is extremely important that all remote START switches be tagged with the "Do Not Operate" tag to pre-
vent inadvertent operation of the equipment during these periods.
Responsibilities
It shall be the responsibility of the maintenance and service personnel to make sure this procedure
is adhered to.
It shall be the responsibility of the maintenance and service personnel's immediate supervisor to in-
struct his personnel on this procedure.
It shall be the responsibility of the Safety Officer with assistance from the Safety Committee, Health
Service Department, and the various managers and vice-presidents to administer the Lock Out / Tag
Out Procedure.
Operational Safety
Preparatory Work... 2.1.5 Safety Instructions for Work on the Cutting Device
18 Service Manual SIPLACE D4/D4i