SIPLACE D4-D4i 工程师手册_EN.pdf - 第6页

Contents 6 Service Manual SIPLACE D4/D4i 4.5.1 Replacing the C&P12 Head ( D4) 141 4.5.2 Removal/Installation of Head Front Part 1 43 4.5.3 Replacing the Compone nt Cam era (D Series) [03014449-xx] 146 4.5.4 Replacin …

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Contents
Service Manual SIPLACE D4/D4i 5
4.2.7.5 Settings 70
4.2.8 Replacing the X Motor Unit 00333167-xx 70
4.3 Component Handling 75
4.3.1 Changeover Table 75
4.3.1.1 Safety Instructions 75
4.3.1.2 Preparations for Service Work 76
4.3.1.3 Replacing the Fixed and/or Guide Castors 76
4.3.1.4 Replacing the Communication Unit (Feeder Control Unit) [03002179-xx] 78
4.3.1.5 Replacing the Changeover Table Connection Cable 78
4.3.1.6 Final Steps 79
4.3.2 Cutter 80
4.3.2.1 Safety Instructions 80
4.3.2.2 Parts 80
4.3.2.3 Tools, Expendable Materials, Documentation 80
4.3.2.4 Overview of Cutter 82
4.3.2.5 Exchanging the Pneumatic Cutter 83
4.3.2.6 Turning the Stationary and Moveable Blade by 180 ° 87
4.3.2.7 Replacing the Stationary Blade and Movable Blade incl. Spacers 91
4.3.2.8 Replacing the Articulated Joint on the Short-Stroke Cylinder [00348579-xx] 96
4.3.2.9 Exchanging the Control Unit 101
4.3.2.10 Exchanging the Solenoid Valve on Left or Right (and/or Cable) 102
4.3.2.11 Exchanging the Inductive Proximity Switch 104
4.3.2.12 Exchanging the Empty-Tape Duct Assembly 106
4.3.2.13 Exchanging Baffles and / or Reject Box (Profile) 107
4.3.2.14 Final Steps 107
4.4 PCB conveyor system 109
4.4.1 Tools 112
4.4.2 Replacing the Complete Drive Unit [00359284] 113
4.4.3 Replacing the DC Geared Motor [03009269] 115
4.4.4 Replacing the Toothed Belt of the Drive Unit [00355553] 117
4.4.5 Replacing the Conveyor Toothed Belt [00359917-xx] 119
4.4.5.1 Adjusting the Tension of the Conveyor Toothed Belt 121
4.4.6 Replacing the Lifting Table Unit [00358653] 122
4.4.7 Replacing the Lifting Table Solenoid Valve [00358663] 124
4.4.8 Replacing the Lifting Table Fork Light Barrier [00363079] 124
4.4.9 Replacing the Complete Lifting Table Cylinder [00358703] 125
4.4.10 Replacing the Lifting Table Stabilizer (Stabilizer Unit) [00358684-xx] 127
4.4.11 Replacing the Stepping Motor of the Width Adjustment System [00367174] 128
4.4.12 Replacing the Limit Switch for the End Position Width Adjustment System [00365108-
xx]
130
4.4.13 Replacing the Solenoid Valve for the Adjustment Unit [00369014-xx] (applicable to
modular PCB conveyor only)
131
4.4.14 Replacing the Cylinder Switch for the Adjustment Unit [00369016-xx] (applicable to
modular PCB conveyor only)
132
4.4.15 Replacing the Proximity Switch for the Adjustment Unit [00363268-xx] (applicable to
modular PCB conveyor only)
133
4.4.16 Replacing the Light Barriers for Transmitter and Receiver Modules [00370063] 134
4.4.16.1 Replacing the Transmitter or Receiver for Placement Areas 1 + 2 135
4.4.16.2 Replacing the Transmitter or Receiver for the Input or Output Conveyor 136
4.4.16.3 Replacing the Light Barriers for the Intermediate Conveyor 137
4.4.17 Replacing the Laser Light Barriers for Stopper Positions [00370385] 137
4.4.18 Overview of the Electrical Components 139
4.4.18.1 Conveyor Side Conversion Board [00359424] 139
4.4.18.2 Conveyor Conversion Board [00359425] 140
4.4.18.3 Lifting Table Conversion Board [00362766] 140
4.4.18.4 Conveyor Control TSP 301 [00370397] 140
4.4.18.5 Extension Controller Board TSP 301E for Dual Conveyors [00370398] 141
4.5 C&P12 Placement Head 141
Contents
6 Service Manual SIPLACE D4/D4i
4.5.1 Replacing the C&P12 Head (D4) 141
4.5.2 Removal/Installation of Head Front Part 143
4.5.3 Replacing the Component Camera (D Series) [03014449-xx] 146
4.5.4 Replacing the Intermediate Distributor 147
4.5.5 Replacing the Turning Station (D Series) [00341780-xx] 148
4.5.6 Replacing the DP Rocker 149
4.5.7 Replacing the Toothed Belt for the DLM Turning Station (from version 07) [00320041-
xx]
150
4.5.8 Replacing the Valve Positioning Drive for the Placement Circuit [00368075-xx] 151
4.5.8.1 New Valve Positioning Drives (From Version 03) 154
4.5.8.2 Mechanical Adjustment (Up To Version 02) 154
4.5.8.3 Mechanical Adjustment (All Versions) 156
4.5.9 Replacing the Valve Positioning Drive for the Reject Circuit [00367768-xx] 157
4.5.9.1 New Valve Positioning Drives (From Version 03) 159
4.5.9.2 Mechanical Adjustment (Up To Version 02) 159
4.5.9.3 Mechanical Adjustment (From Version 03) 161
4.5.10 Replacing the Light Barrier "Z Axis Up" [03053294-xx] 163
4.5.11 Replacing the Z Axis Drive 164
4.5.12 Replacing the Z Axis Toothed Belt [00334936-xx] 165
4.5.13 Replacing the "Z Axis Down" Sensor [00321524-xx] 167
4.5.14 Replacing the Complete Z Axis [03001959-xx] 169
4.5.15 Replacing the Forced Air Unit [00367793-xx] 170
4.5.16 Replacing the Silencer [03003134-xx] 172
4.5.17 Replacing the Star 172
4.5.17.1 Adjusting the Star to the Star's Magnetic Neutral Position 173
4.5.17.2 Replacing the Air Blast Supply to the Star [03000896-xx]175
4.5.17.3 Replacing the Silicone Hoses on the Star [00341183S01] 175
4.5.18 Replacing the Star Drive 176
4.5.19 Replacing the RSF Digital Rotary Encoder (DP Axis) [00335990-xx] 177
4.5.20 Replacing the Control Board for the Nozzle Changer 6/12 [00317353-xx] 180
4.5.21 Checking the Cable Routing 180
4.5.21.1 Cable Routing for Gantry Head Distributor Board 181
4.5.21.2 X Gantry Cable Routing 183
4.5.21.3 Component Sensor Cable Routing 184
4.5.21.4 Running the Valve Positioning Drive Cables 184
4.5.22 Press Fit Connections with Fixture Clips on the Vision Board (D Series) 184
4.5.23 Replacing the Raceway (Circular Arc Guide) 185
4.5.24 Replacing the Membrane (Vacuum Plate) on the Sleeve [03037984-xx] 185
4.5.25 Replacing the Vacuum Hoses on the C&P Head 186
4.6 Pneumatic Unit 188
4.6.1 Safety Instructions for Replacing Parts 188
4.6.2 Preparing for Part Replacement 188
5 Measuring Equipment and Tools 189
5.1 SIPLACE Axis Tester (SAT) [03002801-01] 189
5.1.1 Scope of Delivery 191
5.2 SIPLACE Diagnosis Adapter A364 [03051220-01] 191
5.3 Axis Tester (Old Version) and Adapter Board 192
5.4 Track Signal Tester [00343785-01] 193
5.5 Track Signal Tester [00322510-01] 193
5.6 Belt Tension Device [00326015-01] 193
5.7 Compressed Air Testing Device [00311487-01] 194
5.8 Location Tester 194
5.9 Z End Stopper Star Gauge for C&P6/12 03019865-xx 195
5.10 Adjustment Aid for C&P DLM 00327005-xx 195
Contents
Service Manual SIPLACE D4/D4i 7
5.11 Calibration Tool [03010565-xx] 196
5.12 Calibration Nozzle for TwinHead [03008862-xx] 196
6 Settings 197
6.1 Electrical System 197
6.1.1 Checking the Firmware Function 197
6.1.2 Firmware Download Note 197
6.2 Gantry 197
6.2.1 Travel Ranges and Speed Monitoring (A364) 197
6.2.2 Anticrash Function for the A364 Axis Card 199
6.2.2.1 Anticrash Function for the A364 199
6.2.2.2 Anticrash Monitoring for the A364 199
6.2.2.3 Error "Gantry Crash" 199
6.2.2.4 Count Error: 199
6.2.2.5 Anticrash Function - Procedure 200
6.2.3 Description of the PCB boards on the Gantry 200
6.2.3.1 Gantry Head Distributor 201
6.2.3.2 Vision Board (Digital) 204
6.2.3.3 CAN 16 bit processor board (TQ module) 204
6.2.4 Checking the DIP Switches 205
6.2.4.1 DIP Switch on Gantry Head Distributor 205
6.2.4.2 DIP Switch on Vision Board 205
6.2.5 Mechanical Adjustment of the Incremental Encoder 205
6.3 C&P12 206
6.3.1 Calibrating the C&P Head and Cameras 206
6.3.2 Boards at C&P12 206
6.3.2.1 8-fold DIP Switch of the gantry head distributor (incl. switch S1) – C&P6/12 207
6.3.2.2 LEDs on gantry head distributor 208
6.3.2.3 SP_12 Digital Intermediate Distributor [00330648-05] 208
6.3.3 Overview of Settings on the C&P6/12 210
6.3.4 Setting the Resolution on the Star Axis 211
6.3.5 Setting the Digital Rotary Encoder for the DP Axis 211
6.3.6 Setting the Z axis Belt Tension 211
6.3.7 Adjusting the Stop for the Z Axis 212
6.3.7.1 Tools and Equipment 212
6.3.7.2 General 212
6.3.7.3 Settings 212
6.3.8 Setting the Light Barrier Down 214
6.3.9 Determining the Zero Point Correction for the Star Axis of the C&P Head 215
6.3.10 Setting the Mechanical Position of the Valve Positioning Drives 216
6.3.11 Adjustment of air pressure values 217
6.3.11.1 Tools and Equipment 217
6.3.11.2 Setting the Air Blast Pressure Values 217
6.3.11.3 Setting the Air Blast Pressure Values with the Compressed Air Testing Device 217
6.3.12 Performing a Vacuum Test on the C&P 6/12 DLM Heads 218
6.3.13 Other Mechanical Settings on the Star 220
6.4 Component Handling 221
6.4.1 Component Trolley - Setting the Basic Height 221
6.4.1.1 Parts, equipment and tools 221
6.4.1.2 Adjusting the Component Trolley to the Board Transport Height 221
6.4.1.3 Adjusting the Component Trolley Height 222
6.4.2 Control Unit on Cutter 222
6.4.3 Check the gap between the empty-tape baffle, inside and the leading edge of the tape
deflector.
223
6.5 Conveyor 224
6.5.1 Adjusting the Tension of the Conveyor Toothed Belt 224