SIPLACE D4-D4i 工程师手册_EN.pdf - 第41页

Overview 3.6.1 Overview C&P12 Service Manual SIPLACE D4/D4i 41 3.6 3 . 6 C & P 1 2 C&P12 3.6.1 3 . 6 . 1 O v e r v ie w Overview 3.6.1.1 3 . 6 . 1 . 1 T e c h n ic a l D a t a C & P 1 2 Technical Data C&a…

Overview

Modular Conveyor 3.5.1 Module Overview

40 Service Manual SIPLACE D4/D4i

3.5

3.5 Modular Conveyor

Modular Conveyor

3.5.1

3.5.1 Module Overview

Module Overview

PCB conveyor – single conveyor (D3/D4)

Legend

The modular conveyor system consists of an input conveyor, two placement areas, the intermediate con-

veyor and the output conveyor. Each conveyor system has automatic width adjustment and a lifting table

to clamp the PCB in place. The standard machine is equipped as a single PCB conveyor. A dual PCB

conveyor system is optionally available. Depending on individual requirements, either the left or right

conveyor side can be selected as the fixed conveyor side.

1 Input conveyor 5 Output conveyor

2 Placement area 1 6 Lifting table placement area 1

3 Intermediate belt 7 Lifting table placement area 2

4 Placement area 2 8 Assembly tray

Overview

3.6.1 Overview C&P12

Service Manual SIPLACE D4/D4i 41

3.6

3.6 C&P12

C&P12

3.6.1

3.6.1 Overview

Overview

3.6.1.1

3.6.1.1 Technical Data C&P12

Technical Data C&P12

Technical data C&P12

3.6.1.2

3.6.1.2 Camera Modularity on C&P 12 Head

Camera Modularity on C&P 12 Head

The SIPLACE D4/D4i machines have a C&P12 place-

ment head on each gantry. All other D/Di machines per-

mit the use of both C&P6 and C&P12 heads, with the

Head Modularity function.

Legend

1. Intermediate distribution board (under the cover)

2. Star drive

3. Z drive

4. Valve positioning drive

5. Component camera C&P, type 28 (18x18) digital or

type 29 (27x27) digital, high resolution component

camera 18x18 or,optionally, SST29 for 0201

(0.5x0.25 mm) or SST38 from SW 604. or SST30

from SW 605.03SP2

Description 12 segment DLM 3

Component size 1 mm x 0.5 mm (0402)/0.5 mm x 0.25 mm (0201) to 18.7 mm x 18.7 mm

Component height 6.0 mm

Component weight 2.0 g

Placement accuracy +/- 80 µm at 4 (Sigma)

Angular accuracy +/- 0.7° at 4 (Sigma)

Placement force 2.4 - 5.0 N

Nozzle spectrum 901, 904, 905; 911-919; 920-925; 931-937

Nozzle changer Can be set up per magazine or garage

NOTICE

Cause of Hazard

The standard camera on the C&P12 is the 28.sst, although the component camera 29.sst, with

a higher resolution (for small 0201 components), can be installed as an option (the same max-

imum component dimensions apply in this case)

Smaller maximum component dimension apply when using the SST38 camera option. For fur-

ther settings and data for the C&P12 head, see the specifications for the relevant option.

For Di-series (for small 0201 and 01005 components), component camera 30 sst will replace

component camera 29 sst and 38 sst respectively.

Overview

C&P12 3.6.1 Overview

42 Service Manual SIPLACE D4/D4i

Technical data - component cameras

3.6.1.3

3.6.1.3 Position and Function of Individual Star Stations

Position and Function of Individual Star Stations

Star station 1

▪ Pickup cycle

The nozzle is lowered onto the component. Once the valve positioning unit has opened the vacuum

circuit to the nozzle, the nozzle draws up the component and removes it from the feeder module.

▪ Placement cycle

The nozzle, together with the component, is lowered onto the PCB that has been moved into place.

The valve positioning unit closes the vacuum channel to the nozzle. A short blast of compressed air

detaches the component from the nozzle and places it on the PCB.

Star station 3

▪ Reject cycle

After the gantry reaches the X and Y reject position, the valve positioning unit closes the vacuum

channel to the nozzle. Defective components are rejected from the nozzle with a short blast of com-

pressed air and are discarded.

Star station 7

▪ The component is optically centered.

Description 12 segment standard

SST 28

12 segment with SST 29 12 segment with SST 30

Component size:

Flip Chip/Bare Die

0.3mm x 0.3 mm (0201) to 18.7 mm x 18.7 mm 0.18mm x 0.18mm

(01005) to 27mm x

27mm

Component height 0.15 mm up to 6 mm 0.15 mm up to 6 mm 0.15 mm up to 6 mm

Placement accura-

+/- 80 µm at 4 (Sigma) +/- 55 µm at 4 (Sigma)

Angular accuracy +/- 0.7° at 4 (Sigma) +/- 0.7° at 4 (Sigma)

Resolution of com-

ponent camera

50µm/pixels 26µm/pixels 17µm/pixels

Legend

I-XII Segment numbering

1. Star station 1: pick up and place component

2. Star station 2: no function

3. Star station 3: reject component

4. Star station 4: no function

5. Star station 5: no function

6. Star station 6: no function

7. Star station 7: optically center component

8. Star station 8: no function

9. Star station 9: rotate component

10. Star station 10: position for removing and inserting

sleeves

11. Star station 11: no function

12. Star station 12: no function

13. Component sensor (optional, between star

stations 11 and 12)