SIPLACE D4-D4i 工程师手册_EN.pdf - 第79页

Service Work 4.3.1 Changeover Table Component Handling Service Manual SIPLACE D4/D4i 79 Cable for changeover table (D4 shown as exampl e) ► Feed the new cable into the cord grip from the t op to the botto m. ► Plug in th…

Service Work

Component Handling 4.3.1 Changeover Table

78 Service Manual SIPLACE D4/D4i

4.3.1.4

4.3.1.4 Replacing the Communication Unit (Feeder Control Unit) [03002179-xx]

Replacing the Communication Unit (Feeder Control Unit) [03002179-xx]

See also

 4.3.1.6 Final Steps [ ➙ 79]

4.3.1.5

4.3.1.5 Replacing the Changeover Table Connection Cable

Replacing the Changeover Table Connection Cable

Power supply cable "changeover table"

► Perform the "Preparatory Steps". (See "4.3.1.2 Preparations for Service Work" [ ➙ 76].)

You do not need to dismantle the feeder modules.

► Unplug plugs X13 and X15 of the communication unit cable.

► Disconnect the pneumatic hose.

► Disconnect the ground cable at the connection provided.

► The ground cable is looped through the changeover table and fastened at several connections.

To avoid weaving out the complete ground cable, disconnect the cable at the cable shoe.

► Open the cord grip and remove the entire cable.

Replacing the communications unit; view of the change

over table connection area (D4 shown as example)

Legend

1. Communication unit (Feeder Control Unit)

2. Fasteners for the communications unit: 2 M 4 x 6 hex-

agon socket-head screws

3. "Changeover table" connection cable

4. Ground cable with cable shoe

5. "Changeover table" connection cable - connector

CAUTION! The same fastening screws can be

used to fit a splice detection unit. Bear this in mind when

loosening the screws.

► Perform the "Preparatory Steps" (see "4.3.1.2 Prepa-

rations for Service Work" [ ➙ 76]).

You do not need to dismantle the feeder modules.

► Unplug the two press-fit connections for the "change-

over table“ cable, at the back of the communication

unit housing (3) and remove the ground cable (4).

► Hold the communication unit and undo the fastening

screws (2).

► Remove the communication unit (1).

► Place the new communications unit on the retaining

brackets and tighten the screws to fasten it.

► Reconnect the "changeover table" cable at the back

of the communications unit housing.

► If you have no further parts to be exchanged, perform

the appropriate "Final Steps", including a table func-

tion check with SITEST.

Service Work

4.3.1 Changeover Table Component Handling

Service Manual SIPLACE D4/D4i 79

Cable for changeover table (D4 shown as example)

► Feed the new cable into the cord grip from the top to the bottom.

► Plug in the communication unit connection cable and reconnect the pneumatic system.

► Run the cable and attach cable ties.

► If you have no further parts to be exchanged, perform the appropriate "Final Steps", including a table

function check with SITEST.

See also

 4.3.1.6 Final Steps [ ➙ 79]

4.3.1.6

4.3.1.6 Final Steps

Final Steps

► Check the contact surface for the feeder modules on the changeover table:

If necessary, clean the surface, as described in the User Manual in chapter "Maintenance".

► Place the feeder modules incl. the tape reels in the right order on the changeover table (in accord-

ance with the specifications for setup optimization).

If an external setup location is available, perform the setup there, incl. inserting the tapes and check-

ing the allocations „Feeder module / track“ and „Component/ track“.

► Connect all feeder modules to the relevant jack of the communications unit (changeover table termi-

nation panel).

► Switch the machine on. The compressed air is attached. Move the changeover table back into the

machine and connect it. To do this, plug in the changeover table and lower it onto the changeover

table rest and centering point.

Perform the steps in the correct order!

► Make sure that the changeover table has been correctly inserted into the machine!

► Reconnect to the power supply supply.

► If this has not been done yet, insert the tapes now and check the allocation of feeder module and

component (component bar code scanner).

► Step / transport the first component into the pickup position. VISUALLY CHECK the front of the mod-

ule to see if all tapes move smoothly into the empty-tape duct.

DANGER

Guard (dummy module)

The changeover table, which has been moved into the machine, must always be completely

equipped with feeder modules or dummy modules (see User Manual and Service Manual,

chapters " "Operational Safety").

DANGER

The SITEST program may only be started by personnel who have been trained in its use by

Siemens and are therefore authorized to do so.

► The cutter must also be completely assembled for work with the SITEST program. The

changeover table must be moved into the machine and docked correctly.

► The changeover table, which has been moved into the machine, must always be completely

equipped with feeder modules or dummy modules (see User Manual and Service Manual,

chapters " "Operational Safety").

Service Work

Component Handling 4.3.2 Cutter

80 Service Manual SIPLACE D4/D4i

► After exchanging the cable for the changeover table and/or the communications unit:

Note the DANGER text regarding the SITEST program.

Load the SITEST program and check the changeover table functions.

► Exit the SITEST program.

► Start the placement process.

4.3.2

4.3.2 Cutter

Cutter

4.3.2.1

4.3.2.1 Safety Instructions

Safety Instructions

4.3.2.2

4.3.2.2 Parts

Parts

All spare parts, plus the corresponding diagrams and article numbers, can be found in the D4 spare parts

catalogue.