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Page II V ISION XP+ V AC Contents Operating Instructions V ersion 1.5 2.8.10 Vacuum pump filter ......................... ................................ ................................ ...... 40 2.8.11 Check the fill …

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VISION XP+ VAC PageI
Contents
Operating Instructions
Version 1.5
Contents
1 Introduction...................................................................... 3
1.1 Layout of the Service Instructions ...................................................................... 3
1.2 Overview of Revision Levels................................................................................ 3
1.3 Safety Precautions................................................................................................ 4
1.4 Protective Clothing ............................................................................................... 6
2 Maintenance..................................................................... 7
2.1 General Notes........................................................................................................ 7
2.2 Recommendations for the use of chemical cleaning agents............................ 7
2.3 Maintenance Schedule ....................................................................................... 10
2.3.1 Maintenance Schedule Nitro ................................................................................. 10
2.4 Inlet....................................................................................................................... 14
2.4.1 Optical fibre sensor at the inlet area ..................................................................... 14
2.5 Process chamber ................................................................................................ 15
2.5.1 Cleaning the Interior.............................................................................................. 15
2.5.2 Cleaning of oven stations...................................................................................... 16
2.5.3 Cleaning the nozzle holder (VXP+) ....................................................................... 18
2.5.4 Cleaning of coated nozzle fields (option) .............................................................. 20
2.5.5 Cleaning the Guide Rails for the Sheet Metal Covers........................................... 21
2.5.6 Cleaning the Curtains............................................................................................ 22
2.5.7 Cleaning the Seal.................................................................................................. 23
2.5.8 Replacing the Seals .............................................................................................. 24
2.6 EC – Check gas blower....................................................................................... 25
2.6.1 Uninstalling the EC gas blower ............................................................................. 26
2.7 Cooling Tract ....................................................................................................... 27
2.7.1 Cleaning the Cooling zone (passive area) ............................................................ 27
2.7.2 Additional cleaning chute VXP+ ............................................................................ 28
2.7.3 Clean cooling module 1 VXP+ .............................................................................. 29
2.7.4 Clean trapped heat cooler..................................................................................... 30
2.7.5 Inspecting and Cleaning the Fan Impeller............................................................. 30
2.7.6 Replacing the Fan Impeller ................................................................................... 31
2.8 Vacuum Unit ........................................................................................................ 32
2.8.1 Detail view of the vacuum chamber ...................................................................... 32
2.8.2 Check that the vacuum chamber is sealed ........................................................... 33
2.8.3 Vacuum chamber transfer height .......................................................................... 33
2.8.4 Dual track vacuum chamber settings .................................................................... 34
2.8.5 Single track vacuum chamber settings ................................................................. 35
2.8.6 Back of plant below the vacuum chamber ............................................................ 36
2.8.7 Check the chain slack ........................................................................................... 37
2.8.8 Sensors in the vacuum chamber........................................................................... 38
2.8.9 Optical fibre sensors before and after the vacuum chamber ................................ 39
Page II VISION XP+ VAC
Contents
Operating Instructions
Version 1.5
2.8.10 Vacuum pump filter ............................................................................................... 40
2.8.11 Check the fill level of the vacuum pump and top up
(The pump is operated with PFPE liquid)............................................................. 41
2.8.12 Maintenance intervals for the vacuum pump......................................................... 42
2.8.13 Clean the vacuum pump ....................................................................................... 43
2.9 Cleaning the Exhaust Filters at the Inlet and the Outlet .................................. 44
2.10 Water Tank - Checking and Refilling the Water Fill-Level (Option) ................ 45
2.11 Condensate Trap ................................................................................................. 46
2.11.1 Cleaning of Condensate Trap VXP+ (option) ........................................................ 46
2.11.2 Clean the suction ducts and the Gauze Filter (A).................................................. 47
2.11.3 Cleaning the Catch Pans (B) ................................................................................. 48
2.11.4 Cleaning Work at the Cooler Units (C) .................................................................. 49
2.11.5 Cleaning Work at the Cooler Units (D) .................................................................. 50
2.12 Pyrolysis .............................................................................................................. 51
2.12.1 Replacing the Granulate........................................................................................ 51
2.13 Gas take-off point: N2 regulation....................................................................... 53
2.14 Residual Oxygen Meter....................................................................................... 54
2.14.1 Replacing the Pre-Filter......................................................................................... 54
2.14.2 Exchange of activated carbon ............................................................................... 55
2.15 Conveyor System ................................................................................................ 57
2.15.1 Chain Lubricator – Checking and Refilling the Tank ............................................. 57
2.15.2 Chain oiler maintenance VXP+ ............................................................................. 58
2.15.3 Cleaning the Sensors ............................................................................................ 59
2.16 Cleaning the Control Cabinets ........................................................................... 60
2.17 Overall System .................................................................................................... 61
2.17.1 Electrical Safety Inspection ................................................................................... 61
2.17.2 Complete Maintenance Check .............................................................................. 61
2.17.3 Service Department Address ................................................................................ 61
3 Setup Instructions.........................................................63
3.1 Adjustment........................................................................................................... 64
3.2 Temperature Channels ....................................................................................... 67
3.2.1 Heater Parameters ................................................................................................ 67
3.2.2 Watchdog Parameters........................................................................................... 72
3.2.3 Flux Management Parameter ................................................................................ 74
3.3 Conveyor .............................................................................................................. 75
3.3.1 Conveyor Drives .................................................................................................... 75
3.3.2 Conveyor Adjustment ............................................................................................ 77
3.3.3 Chain Lubricator .................................................................................................... 80
3.4 Alarm Configuration............................................................................................ 81
3.4.1 Possible Alarm Types............................................................................................ 82
3.5 Frequency Converter .......................................................................................... 84
3.5.1 Typ Mitsubishi FR-D 700 ....................................................................................... 85
3.5.2 Typ Mitsubishi FR-D 700 ....................................................................................... 88
VISION XP+ VAC PageIII
Contents
Operating Instructions
Version 1.5
3.5.3 Siemens Type MM 420 with Profibus - Connections ............................................ 91
3.6 Fan Parameters ................................................................................................... 93
3.7 N2 Operating Parameters ................................................................................... 94
3.8 Consumption Parameter .................................................................................... 96
3.9 Filter F9 Parameter.............................................................................................. 97
3.10 Volume flow control, cooling section parameters ........................................... 98
3.11 Vacuum chamber service................................................................................. 100
3.12 Vacuum parameters.......................................................................................... 102
3.13 Settings for Individual Components ............................................................... 103
3.13.1 Adjustment instruction for the vacuum pump positioner ..................................... 103
3.14 Backup Tool....................................................................................................... 105
3.15 Configuration Activ Energy Meters ................................................................. 109
3.16 Adjustment, Inspection .................................................................................... 111
3.16.1 Inspecting Conveyor Width for Parallelism ......................................................... 111
3.16.2 Adjusting the Conveyor Side Panels................................................................... 112
3.16.3 Checking Center Support Position ...................................................................... 113
3.16.4 Adjusting the Center Support .............................................................................. 114
3.17 Teaching of Ultrasonic Sensor Inlet and Outlet ............................................. 115
3.18 Exhaust Air Monitoring..................................................................................... 117
3.19 Monitoring the Water Flow Rate ...................................................................... 119
3.20 Regulating the Coolant Water Circuit ............................................................. 120
3.21 Checking and Adjusting Nitrogen Pressure................................................... 121
3.22 Default Values ................................................................................................... 123
3.22.1 Adjustment Default Values.................................................................................. 123
3.22.2 Alarm Configuration Default Values .................................................................... 124
3.22.3 Frequency Converter Parameter Default Values VXP+ ...................................... 126
3.22.4 Fans Monitoring Default Values .......................................................................... 127
3.22.5 Interface Default Values...................................................................................... 128
3.22.6 Conveyor Default Values .................................................................................... 128
3.22.7 Conveyor Drive Parameter Default Values ......................................................... 129
3.22.8 Chain Lubricator Default Values ......................................................................... 129
3.22.9 Default Values Nitrogen control .......................................................................... 130
3.22.10 Default Values Consumption Parameters ........................................................... 131
3.22.11 Default Values Filter F9 Parameter..................................................................... 131
List of Figures ....................................................................... 133
List of Tables......................................................................... 135