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1 - 2 Conte nts Studen t Guide HS-50 A d vance d I 06/200 2 Edition 2
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Student Guide HS-50 Advanced I Contents
06/2002 Edition
1
7 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7.1 Preparation for Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7.2 Calibration of the entire machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
7.3 Single calibration steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7.3.1 Calibration of PCB - Camera. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7.3.2 Calibration of the Collect & Place Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
7.3.3 Calibration of Machine Zero Point. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
7.3.4 Calibration of Calibration Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
7.3.5 Calibration Collect & Place Head Nozzle Changer . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7.3.5.1 Complete Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7.3.5.2 Calibration of the Current Magazine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7.3.5.3 Calibration of Pick-Up Height. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
7.3.6 Calibration of Conveyor Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7.3.7 Measuring the Fixed PCB corner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
7.3.8 Calibration of the Component Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7.3.9 Determination of Traversing Paths of Gantry Axes. . . . . . . . . . . . . . . . . . . . . . . . . . 14
7.3.9.1 Maximum Traversing Path Y-Axis Gantry 4 (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7.3.9.2 Minimum Traversing Path Y-Axis Gantry 4 (3). . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7.3.9.3 Maximum Traversing Path Y-Axis Gantry 1 (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7.3.9.4 Minimum Traversing Path Y-Axis Gantry 1 (2). . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7.3.9.5 Maximum Traversing Path X-Axis Gantry 1 (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.3.9.6 Minimum Traversing Path X-Axis Gantry 1 (4). . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.3.9.7 Maximum Traversing Path X-Axis Gantry 2 (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.3.9.8 Minimum Traversing Path X-Axis Gantry 3 (4). . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.3.10 Save Machine Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.4 Machine Offsets and their interrelationships . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.5 Service and Adjustmentss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.6 Service and Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
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Contents Student Guide HS-50 Advanced I
06/2002 Edition
2
Student Guide HS-50 Advanced I 06/2002 Edition
7 Calibration
1
WARNING
During some of the procedures the gantries will traverse.
Therefore, before you begin with any of these procedures make sure that you and everyone else stay
physically clear of the travel range of the gantries. RISK OF INJURY!
Also, ascertain, that no objects are in the way. 0
0
NOTE
Before you begin with the calibration, you must reference the heads and the gantries.
During calibration, unused gantries will automatically be traversed to their parking position.
For a complete calibration of the placement system, the SITEST test program provides the function
"Calibrate machine..." which allows you to start all calibration functions from the menu "Calibrate entire
machine".
Calibration functions will be performed for these functions, for gantries 1, 2, 3 and 4. 0
Equipment and Testing Tools
– Test program SITEST, version 501.xx
– Calibration tools
– Nozzles, type 956
– Gauge
– PCB, width 100 mm
7 Calibration
7