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Student G uide HS-50 Advanced I Ausgabe 0 6/2002 7.5 Service and Adjust ments 25 7. 5 S ervice a nd Adj ustments check  vacuum  system  if  it  is  sealed Check  axis  dynamic  Take  care  about  good  condi…

06/2002 Edition Student Guide HS-50 Advanced I

Student Guide HS-50 Advanced I Ausgabe 06/2002

7.5 Service and Adjustments

checkvacuumsystemifitissealed

Checkaxisdynamic

Takecareaboutgoodconditionsofthe

frictionareaandthecorrektmountingof

thefrictionblocs

Checkbelttensionsofreferingaxis

(differenttensionDLM1C&Pheadsand

theothersseebottom)

djustthedistancetothesleeveto

1.3mm

AdjusttheUltrasonicsensors

djusttheslowtransportspeed

(notonHS50)

djusttheairkissatplacement-

andpickupcircuit

AdjusttheAnti-Crash-board(sHS50)

Zeropointcorr.D-turningaxisP&P

head

ZeropointcorrZ-axisP&P-head

SetCAN-BUSJumper(DIP-switch)

gantry1/2(HS503/4)

AdjustthetracksignalsX/Y-axis

AdjustpositiontracksignalencoderX

/Y-Axisto(0.4mm)

TestupperendstoppositionZ-axis

Adjustmotorpositiontoadistance

plungerhousingof0,2mm

AdjustpositiontracksignalencoderDP-

Axisto1,5mmdistance

Zeropointcorr.star-axisC&P-head

Mountthestarwithzeropointcorr,

gaugeonthestarmotorshaftC&P.

Mounttheplace.starwithpowersupply

onthestarmotorshaftC&P.

Zeropointcorr.Z-axisC&P-head

ReasonfortheAdjustments

Adjustments:

Sequencefromtoptobottom

S/F

Replacesteppermotor

ofvacuumairkiss

S/F

Replaceairkissunit

S/F

Replacelightbarrier

bottomonZ-axis

S/F

S/F

(0)

S/F

Replacethemotor/belt

oftheZ-axis

S/F

ReplacetheDP-station

S/F

Replacethetracksignal

encoderoftheDP-

station

S/F

Replacethevacuum

distributor

S/F

ALL

C&P

DLM1

C&P

Dismountreplacethe

placementstar

S/F

ALL

C&P

DLM1

C&P

Replacethestarmotor

S/F

S/F

(0)

S/F

ReplaceC&P-head

S/F

S/F

(0)

S/F

headmodularity

(C&Phead)

ReplaceP&P-head

ReplacetheP&P-head-

sleeve

ReplacetheZ-andD-

axismotorP&P-head

S/F

S/F

(0)

Replacethebelt,

changingsattheaxis

S/F

replacetheX-/Y-motor

S/F

ReplacetheX-axis

frictionblock

S/F

ReplacetheServo

amplifierboard

S/F

S/F

(*)

Replacetheconnecting

boardsmallaxis(X)

S/F

(*)

Replacetheconnecting

boardlargeaxis(Y)

S/F

Replacetheencoder

X-/Y-axis

S/F

CounterrorsX-/Y-axis

S/F

ReplacetheUltrasonic

sensor

S/F

Replacethetransport

motor

S/F

Replacehalfbridge

rectifier

OnalltheotherC&Pheadsto

185Hz.

Tracksignaladjustments(*)

notforF5HM

Fcontents80F4/80F5/F5HM

ScontentsHS50/S25HM/(80

S23)/80S20

(0)TheZ-BeltoftheDLM1C&P-

headonHS50/S25HM/(80

S23)/F5HMistoadjustto280

Hz.

Student Guide HS-50 Advanced I Ausgabe 06/2002

7.6 Service and Calibration

executeIC-Mappings

executeRV-Mappings

executePCB-Mappings

finecalibration(ifplacementaccuraccy

havetobeincreased)

TravelareaX/Yaxis

calibrateC&P-nozzlechangerPickup

height

calibrateC&P-nozzlechangerX/Y-

position

calibrateP&P-nozzlechangerNozzle

pickupheight

calibrateP&P-nozzlechangerX/Y-

position

calibratecalibrationtoolposition

calibratefixedPCB-corner(s)

CalibrateFeederarea

calibratecoplanaritymodule

CalibrateP&PFC-camera

calibrateP&P-camera

CalibrateMA-zeropointgantry1+2/

and(forHS50only)3+4

calibrateMA-Zeropointgantry1

singlemeasurementsegmentoffsetI

singlemeasurementsegmentoffsetII

CalibrateRV-head(includecomponent

cameraSegmentoffsetII/I)

CalibratePCBcamera

Zeropointcorr.Z-/D-axisP&P-head

Zeropointcorr.star-axisC&P-head

Resonsforcalibrations

calibrationfromtoptobottom

S/F

Replace/remountPCB-

camera

S/F

Replace/remountC&P-head

S/F

Mechanicalinfluencetothe

segmentguideance

S/F

NewStarzeropointcorrection

S/F

Replace/remountC&P

componentcamera

S/F

Replace/remountplacement

star

S/F

Replace/remountStarmotor

Replace/remountP&P-head

Replace/remountP&P-head

camera

Replace/remountP&P-head

FC-camera

S/F

Replace/remountposition

encoderincrementalscaleX/Y

S/F

Replace/remountPCB

stopper

S/F

NewPCB-transport(fixedrail)

S/F

Doubletransportoption

S/F

Replace/remountmachine

zeropointposition

S/F

Replace/remountcalibration

toolposition(combinedwith

MAzero)

Replace/remountcomponent

table

Replace/remountcoplanarity

module

S/F

Mechanicalinfluencetothe

gantryReplace/remountat

HS50

Replace/remountnozzle

changerP&P-head

S/F

Replace/remountnozzle

changerC&P-head

S/F

Recalibratemachinezeropoint

(allgantriesofaplacement

area)

S/F

Headmodularity

S/F

Firstsetup

accuracyisexpected.

Orplacementdeviationistoohigh

Wholecalibrationofthegantryafterhead-orheadfront

partdisassemblingifincreasedplacement

Forthe6nozzleC&P-headweuse920nozzlesbecause

there is software – correction for this component camera.

Only 956 nozzle for DCA-camera option on C&P heads.

We use this for the 12 nozzle head.

With 956 nozzles is the lower end of the calibration tool

exact in the focus level of the C&P-head component

F contents F4 / F5 / F5HM

S contents HS50 / (S23) / S25HM / S20

line 6 & 7 is is included in calibration menue "RV-

head calibration." line 5

Segment offset .... Is a test sequence for crash

influence on a segment