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06/2002 E dition Studen t Guide H S-50 Advance d I 2 Ov erview 10 2.2 Control C age 2.2.1 Power su pply modu le F ig. 2. 2 - 1 Co ntr ol C age an d po wer su pp ly u nit After the m ain switch has been activated, the DC/…

Student Guide HS-50 Advanced I 06/2002 Edition
2 Overview
9
Module Designation Clamps Voltages
X1
connecting terminal panel
power supply
U, V, W
3 x 204 VAC / 3 x 380 VAC /
3 x 400 VAC / 3 x 415 VAC
BU1
service socket 115 VAC / 220 VAC / 230VAC / 240 VAC
S1
main switch
1, 3, 5 u.
2, 4, 6
3 x 204 VAC / 3 x 380 VAC /
3 x 400 VAC / 3 x 415 VAC
MS1
motor protective switch
1, 3, 5 u.
2, 4, 6
3 x 204 VAC / 3 x 380 VAC /
3 x 400 VAC / 3 x 415 VAC
SZ1
main contactor
1, 3, 5 u.
2, 4, 6
3 x 204 VAC / 3 x 380 VAC
3 x 400 VAC / 3 x 415 VAC
MS3
MS4
MS5
MS6
motor protective switch
PCB conveyor 1
motor protective switch
PCB conveyor 2 (option)
1, 3, 5 u.
2, 4, 6
1, 3, 5 u.
2, 4, 6
3 x 230 VAC
3 x 230 VAC
3 x 230 VAC
3 x 230 VAC
SZ2
contactor
1, 3, 5
2, 4, 6
3 x 140 VAC
3 x 140 VAC
SZ3
contactor
1, 3, 5
2, 4, 6
3 x 140 VAC
3 x 140 VAC
SZ23
contactor
1, 3, 5
2, 4, 6
3 x 140 VAC
3 x 140 VAC
SZ4
contactor
A1 (+) - A2 (-)
1, 2
3, 4
5, 6
24 VDC
24 VDC against ground
24 VDC against ground
24 VDC against ground
SSK
protective contactor
combination
L+, X3, X5 24 VDC against ground
F1
fuse
service socket
1, 2
115 VAC / 220 VAC
230 VAC / 240 VAC
against N on the connecting terminal panel 1
F3
fuse
board net
1, 3, 5
2, 4, 6
3 x 230 VAC
F4
fuse
x- / y- axis
1, 3, 5
2, 4, 6
3 x 140 VAC
F5
fuse
star - axis
1, 2 100 VDC against minus of rectifier V3.
F6
fuse
z- and dp - axis
1, 2 30 VDC against minus of rectifier of V4.
F7
fuse
component table (feeder)
1, 2
38 VDC against minus of rectifier V5.

06/2002 Edition Student Guide HS-50 Advanced I
2 Overview
10
2.2 Control Cage
2.2.1 Power supply module
Fig. 2.2 - 1 Control Cageand power supply unit
After the main switch has been activated, the DC/DC converter in the control unit is supplied with
60 VDC from the power supply unit.
(1) +/- 12 VDC for the digital electronics
(2) +/-15 VDC for the analog electronics
(3) +24 VDC to supply the control circuits, relays, etc.
(4) +5 VDC / 20 A for the digital electronics in the individual sectors
(5) 50 VDC input for the power supply
(6) +5 VDC / 60 A for the digital electronics in the control unit
F8
fuse
PCB conveyor
1, 2
38 VDC against minus of rectifier V5.
F9
fuse
component table (logic)
1, 2
8 VDC against minus of rectifier V6.
F10
fuse
control unit
1, 2
52 VDC against minus of rectifier V7.
F11
fuse
in rush limiter
1, 2
30 VDC against minus of rectifier V8.
Left View (main operator controls) Power Supply modules
(1)(2) (3)
(4)
(5)
(6)

Student Guide HS-50 Advanced I 06/2002 Edition
2 Overview
11
2.2.2 Vision SystemsControl Cage, Vision Sytems
The electronic image signals from components, PCB fiducials and feeder module fiducials can be
transferred from the vision analysis units via the video multiplexer to the two station monitors,
where they are used for measuring and testing purposes. 2
2
Fig. 2.2 - 2 Vision analysis units
Key to Fig. 2.2 - 2
(1) MVS 340 vision analysis unit, gantries 1 and 4
(2) MVS 340 vision analysis unit, gantries 2 and 3
(3) Video multiplexer
(4) Position of the control unit
(5) X6st: Component and PCB camera, gantry 1
(6) X7st: Component and PCB camera, gantry 4
(7) X6su: Component and PCB camera, gantry 2
(8) X7su: Component and PCB camera, gantry 3
(9) X5st: Image output (VGA) for plug X3sv (video multiplexer)
(10) X5su: Image output (VGA) for plug X4sv (video multiplexer)
The Vision systems analyze the camera images