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06/2002 E dition S tudent Guide HS-50 Advance d I 12 Preve ntive Maintenance 10 12.3 Point s to n ote when ca rrying ou t maintena nce work The mai nt en ance intervals stated f or inspecting and replacin g f ilter eleme…
Student Guide HS-50 Advanced I 06/2002 Edition
12 Preventive Maintenance
9
12.2.2 Consumables
Have the following consumables ready before starting maintenance:
12.2.3 Spare parts
Have the following spare parts ready before starting maintenance:
Consumables From item number
Cloth, lint-free
Cottonwool buds, lint-free
00352931-01
SIPLACE cleaning cloth 00315253-01
Lens cleaning cloth (e.g. Kodak)
Ethyl alcohol
ISOFLEX TOPAS, NCA 52 00328369-01can 1kg
00330850-01 tube 50 g
UNISILKON L250L 00310259-01
WD40, 400 ml 00325833-01
Syringe with Klüber Structovis GHD 00367071-01
Spare parts From item number
Filter cartridge 00336902-01
Silencer for the Collect&Place head 00320964-01
O-ring for valve plunger 00345127-01
Magazine with cleaned ceramic nozzles or new nozzles
Set of cleaned / new sleeves
Set of cleaned / new valve plungers
Valve plunger 00330711-02 (12 pieces)
Toothed belt of Z axis 00334936-01
Distributor block 00319827-02
O-ring of turning station 00320043-01
06/2002 Edition Student Guide HS-50 Advanced I
12 Preventive Maintenance
10
12.3 Points to note when carrying out maintenance
work
The maintenance intervals stated for inspecting and replacing filter elements apply only to the
specified compressed air quality (see compressed air specification). If the quality is different, the
maintenance intervals should be reduced accordingly.
CAUTION
NEVER use compressed air to clean assemblies inside the placement system.
Once you have carried out the maintenance work, enter it in the maintenance schedule. We rec-
ommend that you carry out the work in the order specified in the maintenance schedule.
Toothed belt of turning station 00320041-01
Damping tube protective cover 00334359-01
Grease nipples 00366104-01 (8-pack)
Spare parts From item number
Student Guide HS-50 Advanced I 06/2002 Edition
12 Preventive Maintenance
11
12.4 Maintenance schedule
Interval Location Equipment / spare parts Done
(date)
Shift
Empty reject container, clean area with vacuum cleaner Collecting container, vacuum
cleaner
Clean nozzle changer Vacuum cleaner
Clean feeder modules Vacuum cleaner
Empty waste container Waste bin
Week Vacuum the PCB conveyor / sonar sensors
Vacuum cleaner
Clean the X/Y scales Ethyl alcohol, lint-free cloths
Replace nozzle changer magazines Magazine with cleaned
ceramic nozzles or new
nozzles
Empty the component drawer or flap on the 8 mm S
feeder (if present)
Collecting container
Month Replace the sleeves and the valve plungers
Laboratory gloves, lint-free
cottonwool buds, ethyl
alcohol, lens cleaning cloth,
set of clean nozzles, set of
clean and very lightly greased
valve plungers
Clean the linear guides for the X and Y axes
SIPLACE cleaning cloth, lint-
free cloths
Clean the running surface of the thrust bearing of
the y axis
SIPLACE cleaning cloth
Cleaning the Y-axis friction surface
SIPLACE cleaning cloth
2 Months Inspect or replace the filter cartridge
Drip tray, Phillips screwdriver,
new filter cartridge, if
necessary
2 Months
Inspect or replace the silencer for the Collect & Place
head
New silencer, if necessary