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7 Conveyor 7.6 Fiber Optic Cable and Light Barriers 164 Service Manual SIPLACE TX Series 06/2017 7.6 Fiber Optic Cable and Light Barriers 7.6.1 Replacing the Laser Light Barrier for the Transmitter/Receiver Parts, Equipm…

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Service Manual SIPLACE TX Series 06/2017 163
CAUTION
Replacing a movable idler pulley
The movable idler pulleys are fixed to the inner side of the conveyor wall with a T slot nut
[03113747-xx].
If you want to remove a movable idler pulley, proceed as follows:
ü When removing a movable idler pulley, first fix the T slot nut.
(1) When removing a movable idler pulley in the middle of the conveyor side, you can
reach the T slot nut through the hole on the other side of the conveyor side. Use your
finger or an appropriate tool to fix the T slot nut.
(2) When removing a movable idler pulley at the beginning or the end of the conveyor
side, fix the T slot nut with your finger (the conveyor sides are open at the side).
ð The T slot nut must not fall into the conveyor side! The lack of room makes sub-
sequent insertion and fixture highly complicated if not impossible!
Loosen the movable idler pulley.
CAUTION
Loosen the movable idler pulley only as far as necessary!
Do not remove the movable idler pulley (unless you explicitly need to remove it). Oth-
erwise the T slot nut on the inner side will fall into the conveyor side.
Remove the idler pulley to be replaced.
CAUTION
Spacer
The fastening screw for some idler pulleys also holds the spacers in place.
Make sure that you do not loose these.
Unthread the deflection pulley from the conveyor toothed belt and remove it.
Installation
Follow the removal instructions in reverse order for installation. Also observe the following in-
structions:
CAUTION
Installation instructions
Make sure you use the correct fastening screw.
Tighten this fastening screw with a torque of 0.58Nm. Make sure that you do not
tighten the screws too much. This could cause irreparable damage to the conveyor!
Use any spacers available.
Do not bend or damage the toothed belt.
Make sure that the toothed belt is positioned accurately in the guidance on the motor
shaft or in the belt drive.
Remove the adhesive tape, if necessary.
While you tighten the idler pulley, set the tension of the toothed belt correctly (see
7.5.2.1 "Setting the Tension of the Conveyor Toothed Belt" [}159]).
7 Conveyor
7.6 Fiber Optic Cable and Light Barriers
164 Service Manual SIPLACE TX Series 06/2017
7.6 Fiber Optic Cable and Light Barriers
7.6.1 Replacing the Laser Light Barrier for the Transmitter/Receiver
Parts, Equipment and Tools
Laser light barrier transmitter [03098280‑xx]
Laser light barrier receiver [03098281‑xx]
Flashlight, if needed
Magnet lifter, if needed
Tweezers, if needed
Overview
Fig.221: Transmitter and receiver
1. Transmitter PA (lane 1)
2. Receiver PA (lane 1)
3. Transmitter PA (lane 2)
4. Receiver PA (lane 2)
Fig.222: Transmitter and receiver
1. Receiver
2. Transmitter (incl. assembly material)
7 Conveyor
7.6 Fiber Optic Cable and Light Barriers
Service Manual SIPLACE TX Series 06/2017 165
Removal
Use the software or manually move the conveyor rail into a position which allows you best ac-
cess.
To move the conveyor rail manually, pull the toothed belt of the width adjustment unit.
Switch off the machine, disconnect it from the power supply and secure it to prevent
unauthorized reactivation. Observe the instructions in section 1.2 "Preparatory Work..." [}15].
Move all gantries out of the transport area as far as possible at one side of the machine.
Fig.223: Removing transmitter and receiver
The transmitters are always near the laser warning la-
bels(1). The receivers are always on the opposite
sides.
(A) Transmitter:
Remove the five fastening screws(2) and(3).
Make sure that no parts fall into the conveyor rail.
(B) Receiver:
Remove the two fastening screws(4). Make sure
that no parts fall into the conveyor rail.
Unplug the electrical connection.
Installation
Follow the removal instructions in reverse order for installation. Also observe the following in-
structions:
CAUTION
Installation instructions
Reconnect the transmitter/receiver before installation.
Make sure that all the other cables in the conveyor rail are run under the transmitter/
receiver. There is a particular lack of space at the transmitters.
Use the bushing for the bottom screw. This screw is used to fix the sensor.
The two upper screws are used to adjust the laser beam.
The transmitters are fixed hand-tight with the lower screw and adjusted with the top
two screws.
Check the setting for the transmitter/receiver and correct if necessary (see 7.6.5.1
"Setting the Fiber Optic Cable Sensor" [}176]).
Teach the PCB sensors using the station software (see 7.10 "Teaching the PCB
Sensors (SW70x)" [}192]).