00195376-05_SM_D1_D1i_D2_D2i_EN.pdf - 第4页

Contents 4 Service Manual SIPLACE D1/D1i/D2/D2i 3.9 Pneumatic Unit 43 4 Service Work 45 4.1 Electrical System 45 4.1.1 Power Supply Unit 45 4.1.1.1 Measuring Vo ltages on the Power Supply Un it 45 4.1.1.2 Measuring the P…

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Contents
Service Manual SIPLACE D1/D1i/D2/D2i 3
Table of Contents
1 Introduction 9
1.1 Module Description 9
1.1.1 Serial Number of D1/D2 Module 9
1.1.2 Environmentally-Friendly Disposal of Materials and Components 9
1.1.3 Use of Original SIPLACE Accessories and Spare Parts 9
1.2 Key Information 10
1.2.1 Information About This Service Manual (Customer Version) 10
1.2.2 Validity of Document 10
1.2.3 Release History 10
1.2.4 SIPLACE on the World Wide Web (WWW) 10
1.2.5 Abbreviations 11
1.3 Staff Qualifications and Training 11
2 Operational Safety 13
2.1 Safety Instructions 13
2.1.1 Conventions for the use of safety instructions 13
2.1.2 Safety Instructions for Working with Strong Magnetic Fields14
2.1.3 Safety Instructions for the Power Supply 14
2.1.4 Safety Instructions for the Compressed Air Supply 15
2.1.5 Safety Instructions for Work on the Cutting Device 15
2.2 Preparatory Work... 15
3 Overview 19
3.1 D-Series - General 19
3.1.1 SIPLACE D1 19
3.1.2 SIPLACE D2 19
3.1.3 SIPLACE D3 20
3.1.4 SIPLACE D4 20
3.2 Electrical System 21
3.2.1 Axis Unit 22
3.2.2 Computer Unit 23
3.2.3 Power Supply Unit 24
3.2.3.1 Supply Voltages 24
3.2.3.2 Position of Protective Contactor Combination and Service Socket 25
3.2.3.3 EMERGENCY STOP Loop and Signaling Circuit 26
3.3 Gantries 29
3.3.1 Parts Overview 31
3.3.2 Overview of Boards 33
3.4 Modular PCB Conveyor System 34
3.5 DLM3 Collect&Place Head 35
3.5.1 Back Part, Complete 35
3.5.2 Star, Fitted 36
3.5.3 Front Part, Complete 36
3.5.4 Intermediate Distributor 37
3.5.5 Component Cameras 37
3.5.5.1 Component Camera Type 28 – 18 x 18 – [03014449-xx] 37
3.5.5.2 Component Camera Type 29 – 27 x 27 – [03018637-xx] 37
3.5.6 Overview of Settings 38
3.6 Pick&Place Head 39
3.7 Cutter 41
3.8 Changeover Table 42
3.8.1 Parts Overview 43
Contents
4 Service Manual SIPLACE D1/D1i/D2/D2i
3.9 Pneumatic Unit 43
4 Service Work 45
4.1 Electrical System 45
4.1.1 Power Supply Unit 45
4.1.1.1 Measuring Voltages on the Power Supply Unit 45
4.1.1.2 Measuring the Power Supply Unit 46
4.1.2 Replacing the Complete Axis Unit 53
4.1.3 Replacing the Axis Unit with Adapter Cable (X, D Series) 53
4.1.4 Replacing the A364 Axis Card 57
4.1.5 Replacing the Servo Card 58
4.1.5.1 Servo Card Positions for SIPLACE D1 58
4.1.5.2 Servo Card Positions for SIPLACE D2 58
4.1.6 Computer Unit - Replacing Parts 59
4.1.7 CAN Bus Terminator Board for Changeover Table [03046863-xx]59
4.1.8 Replacing the CAN Interface Board [03032346-xx] 60
4.1.9 Replacing the Monitor 1/2 [03040876-xx] 60
4.1.10 Replacing the Protective Cover Switch [00335263-XX] 61
4.2 Gantries 61
4.2.1 Replacing the Elastomeric Spring [00301040-XX] 61
4.2.2 Replacing the Tensioning Keys [00329478-xx] 62
4.2.3 Replacing the Deflection Unit [03038315-xx] 65
4.2.4 Replacing the X-Axis Toothed Belt [03038308-xx] 68
4.2.5 Replacing the X Motor Unit 00333167-xx 71
4.2.6 Replacing the Gantry Head Distributor [003039274-xx] 74
4.2.7 Replacing the PCB Camera [03030762-xx] 74
4.2.8 Replacing the X-Axis Incremental Encoder (Read Head) [03047215S-xx] 75
4.2.9 Replacing the Y-Axis Incremental Encoder (Read Head) [03047216S-xx] 78
4.2.10 X/Y Axis End Position/Reference Proximity Switch 79
4.2.11 Replacing the Trailing Cable [03039527-XX] 79
4.2.12 Replacing the Head Plate Sensors (Temperature Sensor) [03045910-xx] 80
4.2.13 Replacing the Vision Processor Subboard [03040460-xx] 80
4.2.14 Replacing the Gantry Distributor [03035888-XX] 81
4.2.15 Trailing Cable Interface [03043687-xx] 82
4.2.16 Hotlink Filter Card [03010670-xx] 83
4.3 PCB conveyor system 84
4.3.1 Replacing the Complete Drive Unit [00359284] 87
4.3.2 Replacing the DC Geared Motor [03009269] 90
4.3.3 Replacing the Toothed Belt of the Drive Unit [00355553] 91
4.3.4 Replacing the Conveyor Toothed Belt [00359917-xx] 93
4.3.5 Replacing the Lifting Table Unit [00358653] 95
4.3.6 Replacing the Lifting Table Stabilizer (Stabilizer Unit) [00358684-xx] 97
4.3.7 Replacing the Lifting Table Solenoid Valve [03048858] 98
4.3.8 Replacing the Complete Lifting Table Cylinder [00358703] 99
4.3.9 Replacing the Lifting Table Fork Light Barrier [00363111] 100
4.3.10 Replacing the Stepping Motor of the Width Adjustment System [00367174] 101
4.3.11 Replacing the Limit Switch for the End Position Width Adjustment System [00316831-
xx]
103
4.3.12 Replacing the Solenoid Valve for the Adjustment Unit [00332940-xx] (applicable to
modular PCB conveyor only)
104
4.3.13 Replacing the Cylinder Switch for the Adjustment Unit [03040796-xx] (applicable to
modular PCB conveyor only)
105
4.3.14 Replacing the Proximity Switch for the Adjustment Unit [03040795-xx] (applicable to
modular PCB conveyor only)
107
4.3.15 Replacing the Light Barriers for Transmitter and Receiver Modules [03039283] 109
4.3.15.1 Replacing the Transmitter 109
4.3.15.2 Replacing the Receiver 110
Contents
Service Manual SIPLACE D1/D1i/D2/D2i 5
4.3.16 Laser Light Barrier - Stopper Positions [03039286 -xx] 110
4.3.17 Overview of the Electrical Components 112
4.3.17.1 Conveyor Side Conversion Board [00359424] 112
4.3.17.2 Conveyor Conversion Board [00359426] 112
4.3.17.3 Lifting Table Conversion Board [00362766] 112
4.3.17.4 Conveyor Control TSP 201 [03043832] 113
4.4 C&P6/12 Head 113
4.4.1 Replacing the C&P6/12 Head (D1 D2) 113
4.4.2 Removal/Installation of Head Front Part 115
4.4.3 Replacing the Component Camera (D Series) [03014449-xx] 118
4.4.4 Replacing the Intermediate Distributor 119
4.4.5 Replacing the Turning Station (D Series) [00341780-xx] 120
4.4.6 Replacing the DP Rocker 121
4.4.7 Replacing the Toothed Belt for the DLM Turning Station (from version 07) [00320041-
xx]
122
4.4.8 Replacing the Valve Positioning Drive for the Placement Circuit [00368075-xx] 123
4.4.8.1 New Valve Positioning Drives (From Version 03) 126
4.4.8.2 Mechanical Adjustment (Up To Version 02) 126
4.4.8.3 Mechanical Adjustment (All Versions) 128
4.4.9 Replacing the Valve Positioning Drive for the Reject Circuit [00367768-xx] 129
4.4.9.1 New Valve Positioning Drives (From Version 03) 131
4.4.9.2 Mechanical Adjustment (Up To Version 02) 131
4.4.9.3 Mechanical Adjustment (From Version 03) 132
4.4.10 Replacing the Light Barrier "Z Axis Up" [03053294-xx] 135
4.4.11 Replacing the Z Axis Drive 136
4.4.12 Replacing the Z Axis Toothed Belt [00334936-xx] 138
4.4.13 Replacing the "Z Axis Down" Sensor [00321524-xx] 140
4.4.14 Replacing the Complete Z Axis [03001959-xx] 141
4.4.15 Replacing the Forced Air Unit [00367793-xx] 142
4.4.16 Replacing the Silencer [03003134-xx] 144
4.4.17 Replacing the Star 144
4.4.17.1 Adjusting the Star to the Star's Magnetic Neutral Position 145
4.4.17.2 Replacing the Air Blast Supply to the Star [03000896-xx]147
4.4.17.3 Replacing the Silicone Hoses on the Star [00341183S01] 147
4.4.18 Replacing the Star Drive 148
4.4.19 Replacing the RSF Digital Rotary Encoder (DP Axis) [00335990-xx] 149
4.4.20 Replacing the Control Board for the Nozzle Changer 6/12 [00317353-xx] 152
4.4.21 Checking the Cable Routing 152
4.4.21.1 Cable Routing for Gantry Head Distributor Board 153
4.4.21.2 X Gantry Cable Routing 155
4.4.21.3 Component Sensor Cable Routing 156
4.4.21.4 Running the Valve Positioning Drive Cables 156
4.4.22 Press Fit Connections with Fixture Clips on the Vision Board (D Series) 157
4.4.23 Replacing the Raceway (Circular Arc Guide) 157
4.4.24 Replacing the Membrane (Vacuum Plate) on the Sleeve [03037984-xx] 158
4.4.25 Replacing the Vacuum Hoses on the C&P Head 158
4.5 Pick&Place Head 160
4.5.1 Replacing the Pick&Place Head [03033628-xx] 160
4.5.2 Replacing the Vacuum Control System, Filter and Additional Volume 162
4.5.2.1 Replacing the Vacuum Control System (Version 01 - Analog) [03002566-xx] 162
4.5.2.2 Replacing the Additional Volume (Filter) for the Analog Vacuum Control System
[03013061-xx]
165
4.5.2.3 Installation Check 166
4.5.2.4 Replacing the Vacuum Control System (Version 02 - Digital) [03058802-xx] 167
4.5.3 Replacing the Z axis Return Unit [03001361] 168
4.5.4 Z-axis Incremental Encoder (Read Head) on the P&P Head [03000102-xx] 170
4.5.5 Replacing the Main Head Board [00352833-xx] 171
4.5.6 Replacing the Control Cable for the DP Unit - Force Sensor [03005289] 173