00195376-05_SM_D1_D1i_D2_D2i_EN.pdf - 第6页

Contents 6 Service Manual SIPLACE D1/D1i/D2/D2i 4.5.7 Replacing the Stationary Dig ital Componen t/FC Camera [0302 0578-xx] 175 4.5.8 Replacing the Servo Amplifier [00 353446] 176 4.5.9 Replacing the Air Filter 176 4.5.9…

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Contents
Service Manual SIPLACE D1/D1i/D2/D2i 5
4.3.16 Laser Light Barrier - Stopper Positions [03039286 -xx] 110
4.3.17 Overview of the Electrical Components 112
4.3.17.1 Conveyor Side Conversion Board [00359424] 112
4.3.17.2 Conveyor Conversion Board [00359426] 112
4.3.17.3 Lifting Table Conversion Board [00362766] 112
4.3.17.4 Conveyor Control TSP 201 [03043832] 113
4.4 C&P6/12 Head 113
4.4.1 Replacing the C&P6/12 Head (D1 D2) 113
4.4.2 Removal/Installation of Head Front Part 115
4.4.3 Replacing the Component Camera (D Series) [03014449-xx] 118
4.4.4 Replacing the Intermediate Distributor 119
4.4.5 Replacing the Turning Station (D Series) [00341780-xx] 120
4.4.6 Replacing the DP Rocker 121
4.4.7 Replacing the Toothed Belt for the DLM Turning Station (from version 07) [00320041-
xx]
122
4.4.8 Replacing the Valve Positioning Drive for the Placement Circuit [00368075-xx] 123
4.4.8.1 New Valve Positioning Drives (From Version 03) 126
4.4.8.2 Mechanical Adjustment (Up To Version 02) 126
4.4.8.3 Mechanical Adjustment (All Versions) 128
4.4.9 Replacing the Valve Positioning Drive for the Reject Circuit [00367768-xx] 129
4.4.9.1 New Valve Positioning Drives (From Version 03) 131
4.4.9.2 Mechanical Adjustment (Up To Version 02) 131
4.4.9.3 Mechanical Adjustment (From Version 03) 132
4.4.10 Replacing the Light Barrier "Z Axis Up" [03053294-xx] 135
4.4.11 Replacing the Z Axis Drive 136
4.4.12 Replacing the Z Axis Toothed Belt [00334936-xx] 138
4.4.13 Replacing the "Z Axis Down" Sensor [00321524-xx] 140
4.4.14 Replacing the Complete Z Axis [03001959-xx] 141
4.4.15 Replacing the Forced Air Unit [00367793-xx] 142
4.4.16 Replacing the Silencer [03003134-xx] 144
4.4.17 Replacing the Star 144
4.4.17.1 Adjusting the Star to the Star's Magnetic Neutral Position 145
4.4.17.2 Replacing the Air Blast Supply to the Star [03000896-xx]147
4.4.17.3 Replacing the Silicone Hoses on the Star [00341183S01] 147
4.4.18 Replacing the Star Drive 148
4.4.19 Replacing the RSF Digital Rotary Encoder (DP Axis) [00335990-xx] 149
4.4.20 Replacing the Control Board for the Nozzle Changer 6/12 [00317353-xx] 152
4.4.21 Checking the Cable Routing 152
4.4.21.1 Cable Routing for Gantry Head Distributor Board 153
4.4.21.2 X Gantry Cable Routing 155
4.4.21.3 Component Sensor Cable Routing 156
4.4.21.4 Running the Valve Positioning Drive Cables 156
4.4.22 Press Fit Connections with Fixture Clips on the Vision Board (D Series) 157
4.4.23 Replacing the Raceway (Circular Arc Guide) 157
4.4.24 Replacing the Membrane (Vacuum Plate) on the Sleeve [03037984-xx] 158
4.4.25 Replacing the Vacuum Hoses on the C&P Head 158
4.5 Pick&Place Head 160
4.5.1 Replacing the Pick&Place Head [03033628-xx] 160
4.5.2 Replacing the Vacuum Control System, Filter and Additional Volume 162
4.5.2.1 Replacing the Vacuum Control System (Version 01 - Analog) [03002566-xx] 162
4.5.2.2 Replacing the Additional Volume (Filter) for the Analog Vacuum Control System
[03013061-xx]
165
4.5.2.3 Installation Check 166
4.5.2.4 Replacing the Vacuum Control System (Version 02 - Digital) [03058802-xx] 167
4.5.3 Replacing the Z axis Return Unit [03001361] 168
4.5.4 Z-axis Incremental Encoder (Read Head) on the P&P Head [03000102-xx] 170
4.5.5 Replacing the Main Head Board [00352833-xx] 171
4.5.6 Replacing the Control Cable for the DP Unit - Force Sensor [03005289] 173
Contents
6 Service Manual SIPLACE D1/D1i/D2/D2i
4.5.7 Replacing the Stationary Digital Component/FC Camera [03020578-xx] 175
4.5.8 Replacing the Servo Amplifier [00353446] 176
4.5.9 Replacing the Air Filter 176
4.5.9.1 Replacing the Air Filter (Analog Vacuum Control System) [03051420-xx] 176
4.5.9.2 Replacing the Air Filter (Digital Vacuum Control System) [03047489-xx] 177
4.6 Changeover Table 178
4.6.1 Safety Instructions 178
4.6.2 Preparations for Service Work 179
4.6.2.1 Tools and Equipment 179
4.6.3 Replacing the Fixed and/or Guide Castors 179
4.6.4 Replacing the Communication Unit (Feeder Control Unit) [03002179-xx] 181
4.6.5 Replacing the Changeover Table Connection Cable 181
4.6.6 Final Steps 182
4.7 Pneumatic Unit 183
4.7.1 Pneumatic Unit Manometer [03043756] 183
4.8 Cutter 184
4.8.1 Replacing the Cutter [03041953] 184
4.8.2 Replacing the Articulated Joint on the Short-Stroke Cylinder [03000518-xx] 184
4.8.3 Replacing the Control Unit [03006411] 186
4.8.4 Replacing the Solenoid Valves [03000630] 187
4.8.5 Replacing the Proximity Switch [00332894] 188
4.8.6 Replacing the Cutter Blades [03009259-xx] 189
5 Measuring Equipment and Tools 193
5.1 SIPLACE Axis Tester (SAT) [03002801-01] 193
5.1.1 Scope of Delivery 195
5.2 SIPLACE Diagnosis Adapter A364 [03051220-01] 195
5.3 Axis Tester (Old Version) and Adapter Board 196
5.4 Track Signal Tester [00343785-01] 197
5.5 Track Signal Tester [00322510-01] 197
5.6 Belt Tension Device [00326015-01] 197
5.7 Compressed Air Testing Device [00311487-01] 198
5.8 Location Tester 198
5.9 Z End Stopper Star Gauge for C&P6/12 03019865-xx 199
5.10 Adjustment Aid for C&P DLM 00327005-xx 199
5.11 Adjustment Valve Plunger for DLM Heads 200
5.12 Calibration Tool [03010565-xx] 200
5.13 Calibration Nozzle for TwinHead [03008862-xx] 201
6 Settings 203
6.1 Electrical System 203
6.1.1 Checking the Firmware Function 203
6.1.2 Firmware Download Note 203
6.2 Gantries 203
6.2.1 Travel Ranges and Speed Monitoring 203
6.2.2 Anticrash Function for the A364 Axis Card 205
6.2.2.1 Anticrash Function for the A364 205
6.2.2.2 Anticrash Monitoring for the A364 205
6.2.2.3 Error "Gantry Crash" 205
6.2.2.4 Count Error: 205
6.2.2.5 Anticrash Function 206
6.2.3 PCB Boards on the Gantry 206
6.2.3.1 Gantry Head Distributor 207
Contents
Service Manual SIPLACE D1/D1i/D2/D2i 7
6.2.3.2 Vision Processor Board (Digital) 210
6.2.3.3 CAN 16 Bit Processor Board (TQ Module) 210
6.2.3.4 Checking the DIP Switches 211
6.3 Track Signals and Zero Pulse 211
6.3.1 Checking the Zero Pulse Signal 211
6.3.1.1 Measuring the Analog Zero Pulse Signal 212
6.3.1.2 Measuring the Digital Zero Pulse Signal 213
6.3.2 Checking the Track Signals 215
6.3.2.1 Analog Track Signals 215
6.3.2.2 Digital Track Signals 217
6.4 Axis Control 218
6.4.1 Axis Control Assemblies 218
6.4.2 Checking the X Axis Dynamics 218
6.4.2.1 Switches and Switch Settings 219
6.4.2.2 Measurement Setup with Adapter Board for A364 219
6.4.2.3 Comparison of X-Axis Travel Profile for C&P6/12 and P&P Heads 220
6.4.2.4 X Axis Travel Time Table, According to Placement Heads 220
6.4.3 Checking the Y Axis Dynamics 221
6.4.3.1 Measurement Setup 221
6.4.3.2 Y-axis Travel Profiles for C&P12 Head 221
6.4.3.3 Y Axis Travel Time Table (D1/D2/D1i/D2i) 221
6.4.4 Overview of Axis Control for Star, Z and DP Axis 222
6.4.4.1 Positioning Time for C&P6 Head 222
6.4.4.2 Positioning Time for C&P12 Head 223
6.4.5 Track Signals for Head Axes 223
6.4.5.1 Overview 223
6.4.5.2 Measurement Setup 223
6.4.5.3 Preparing Track Signals for Star Axis Control (Example) 224
6.4.6 Star Axis Control System 225
6.4.6.1 Checking the Star Axis Dynamics 225
6.4.7 Axis Control of Z Axis 227
6.4.7.1 Checking the Z Axis Dynamics 227
6.4.8 Axis Control of DP Axis 229
6.4.8.1 Checking the DP Axis Dynamics 230
6.5 Collect&Place Head 232
6.5.1 Calibrating the C&P Head and Cameras 232
6.5.2 PCB Boards on the 6/12 C&P Head 233
6.5.3 Overview of Settings on the C&P6/12 233
6.5.4 Setting the Resolution on the Star Axis 234
6.5.5 Setting the Digital Rotary Encoder for the DP Axis 234
6.5.6 Setting the Z axis Belt Tension 235
6.5.7 Adjusting the Stop for the Z Axis 235
6.5.7.1 Tools and Equipment 235
6.5.7.2 General 235
6.5.7.3 Settings 236
6.5.8 Setting the Light Barrier Down 237
6.5.9 Determining the Zero Point Correction for the Star Axis of the C&P Head 238
6.5.10 Adjustment of air pressure values 238
6.5.10.1 Tools and Equipment 238
6.5.10.2 Setting the Air Blast Pressure Values 239
6.5.10.3 Setting the Air Blast Pressure Values with the Compressed Air Testing Device 239
6.5.11 Performing a Vacuum Test on the C&P 6/12 DLM Heads 240
6.5.12 Other Mechanical Settings on the Star 242
6.6 Pick&Place Head 243
6.6.1 Boards at P&P head 243
6.6.1.1 P&P Head Main Board 244
6.6.2 DIP Switch for Camera Types 25, 33 and 36 245