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4OM-1840 1604-001 Cont-2 Contents Page 4.6 Cutter Section ......................................................................... 1-4-20 4.6.1 Cutter Unit (Four Locations) Oiling ................................ 1-4-21…

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4OM-1840
1604-001 Cont-1
Contents
Page
Chapter 1 Maintenance
1. Outline of Maintenance .................................................................. 1-1-1
1.1 Notes on Maintenance ............................................................ 1-1-1
1.2 Preparation for Maintenance .................................................. 1-1-2
1.2.1 Preparation for Cleaning ................................................ 1-1-2
1.2.2 Preparation for Lubrication ............................................ 1-1-5
1.3 Items for Periodic Maintenance .............................................. 1-1-8
2. Maintenance Check List ................................................................. 1-2-1
2.1 Daily Maintenance .................................................................. 1-2-1
2.2 Weekly Maintenance............................................................... 1-2-2
2.3 Monthly Maintenance .............................................................. 1-2-3
2.4 Quarterly Maintenance ........................................................... 1-2-4
2.5 Half-Yearly Maintenance ......................................................... 1-2-5
2.6 Yearly Maintenance ................................................................ 1-2-5
3. Maintenance Spots ........................................................................ 1-3-1
3.1 Whole View ............................................................................. 1-3-1
4. Inspection, Cleaning, and Lubrication Spots .................................. 1-4-1
4.1 Air Source ............................................................................... 1-4-1
4.1.1 Air Blow Pressure Check ............................................... 1-4-2
4.1.2 Main Air Pressure Check ............................................... 1-4-3
4.1.3 Drain Check ................................................................... 1-4-4
4.1.4 Filter Cleaning ............................................................... 1-4-5
4.2 Vacuum System ...................................................................... 1-4-7
4.2.1 Vacuum Pressure Check ............................................... 1-4-8
4.2.2 Filter Cleaning ............................................................... 1-4-9
4.3 Component Recognition Camera Section .............................. 1-4-10
4.3.1 Component Recognition Camera Cleaning ................... 1-4-11
4.3.2 Rejected Component Box Cleaning .............................. 1-4-12
4.3.3 Fiducial Mark (Four Locations) Cleaning ....................... 1-4-13
4.4 Feeder Base Driving Section .................................................. 1-4-14
4.4.1 Warm Gear (Two Locations) Oiling................................ 1-4-15
4.5 Feeder Cart Section ................................................................ 1-4-16
4.5.1 Feeder Base Upper Surface Groove Cleaning .............. 1-4-17
4.5.2 Feeder Base Upper Surface Cleaning ........................... 1-4-18
4.5.3 Reel Box Cleaning ......................................................... 1-4-19
4.5.4 Scrap Box Cleaning ....................................................... 1-4-19
4OM-1840
1604-001 Cont-2
Contents
Page
4.6 Cutter Section ......................................................................... 1-4-20
4.6.1 Cutter Unit (Four Locations) Oiling ................................ 1-4-21
4.6.2 Cutter Unit Inside Oiling ................................................. 1-4-22
4.7 Head Section .......................................................................... 1-4-23
4.7.1 Nozzle Up/Down Ball Screw (NL-axis) Cleaning
and Oiling ...................................................................... 1-4-26
4.7.2 Linear Measure (Light Projector and Receiver)
Cleaning ........................................................................ 1-4-27
4.7.3 Diusion Plate Cleaning ................................................ 1-4-28
4.7.4 Center Spline Oiling ....................................................... 1-4-29
4.7.5 Cam Follower Cleaning and Oiling ................................ 1-4-30
4.7.6 Nozzle Change Cam Surface (Upper)
Cleaning and Oiling ....................................................... 1-4-31
4.7.7 Vacuum Filter Change ................................................... 1-4-32
4.7.8 Head U/D Ball Screw (high-speed multi-purpose head)
Cleaning and Oiling ....................................................... 1-4-33
4.7.9 Head U/D Linear Guide (HL Axis) Cleaning and Oiling . 1-4-34
4.8 X/Y Beam Section ................................................................... 1-4-35
4.8.1 X-axis Linear Guide Check ............................................ 1-4-37
4.8.2 X-axis Linear Guide Cleaning and Oiling ....................... 1-4-38
4.8.3 Y-axis Linear Guide Check ............................................ 1-4-39
4.8.4 Y-axis Linear Guide Cleaning and Oiling ....................... 1-4-40
4.8.5 Y-axis Cable Side Cleaning and Oiling .......................... 1-4-41
4.8.6 Y-axis Cable Fixing Location Check .............................. 1-4-42
4.8.7 Y-axis Linear Encoder Scale-Tape Cleaning ................. 1-4-42
4.9 PCB Positioning Section ......................................................... 1-4-43
4.9.1 Backup Table Upper Surface Cleaning .......................... 1-4-44
4.9.2 Ball Screw Cleaning and Oiling ..................................... 1-4-45
4.9.3 Ball Screw Spline Cleaning and Oiling .......................... 1-4-46
4.10 Conveyor Section ................................................................... 1-4-47
4.10.1 Linear Guide Cleaning and Oiling .................................. 1-4-49
4.10.2 Support Pin Detection Sensor Cleaning ........................ 1-4-50
4.10.3 PCB Detection Sensor Cleaning ................................... 1-4-51
4.11 Nozzle Stocker Section ........................................................... 1-4-52
4.11.1 Shutter Flange Pin Sliding Section ................................ 1-4-53
4.11.2 Nozzle Storage Section ................................................. 1-4-54
4.11.3 Nozzle Stocker Sliding Section ...................................... 1-4-55
4.12 Control Box Section ................................................................ 1-4-56
4.12.1 Filter Cleaning ............................................................... 1-4-57
4OM-1840
1604-001 Cont-3
Contents
Page
4.13 Ventilating Fans Section ......................................................... 1-4-58
4.13.1 Ventilating Fan Cleaning ................................................ 1-4-59
4.13.2 Ventilating Fan (Filter) Cleaning .................................... 1-4-60
5. Maintenance Method ...................................................................... 1-5-1
5.1 Cleaning Method of Vacuum Nozzles ..................................... 1-5-2
5.2 Method of detaching vacuum nozzle ...................................... 1-5-3
5.3 Nozzle Filter Removal Procedure ........................................... 1-5-4
5.4 Method of Blow air .................................................................. 1-5-5
5.5 Cleaning of high-speed nozzle hole part with pin gauge ........ 1-5-6
5.6 Nozzle Filter Insertion Procedure ........................................... 1-5-9
6. Use Procedure of Diusion Plate Setup Jig ................................... 1-6-1
7. Consumables and Servicing Parts ................................................. 1-7-1
7.1 List of Consumables ............................................................... 1-7-1
7.2 List of Servicing Parts ............................................................. 1-7-2
Chapter 2 Troubleshooting
1. Descriptions for Troubleshooting .................................................... 2-1-1
2. Management Information ............................................................... 2-1-2
2.1 "Management Information" Window ....................................... 2-1-2
Chapter 3 Troubleshooting based Error ID
1. Error IDs and Typical Description ................................................... 3-1-1
2. Error IDs and Controlled Areas ...................................................... 3-2-1
3. Error IDs and Remedial Procedures .............................................. 3-3-1
3.1 Safety Device .......................................................................... 3-3-1
3.2 Data ........................................................................................ 3-3-19
3.3 Conveyor ................................................................................ 3-3-21
3.4 Recognition Communication ................................................... 3-3-55
3.5 PEC Recognition .................................................................... 3-3-56
3.6 Automatic Adjustment ............................................................. 3-3-58
3.7 Head Relation ......................................................................... 3-3-85
3.8 Others ..................................................................................... 3-3-86
3.9 Handling Error ......................................................................... 3-3-107
3.10 Automatic Operation Error ...................................................... 3-3-108
3.11 Test ......................................................................................... 3-3-112
3.12 Barcode Detection .................................................................. 3-3-113
3.13 ACV ........................................................................................ 3-3-115
3.14 System Error ........................................................................... 3-3-117