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9 Maintenance SIPLACE 80S /F/G User’s Manual 9.1 Overview Edition 07/97 from S oftware Version SR.010.xx 9 - 6 9.1.4 General Information (SIPLACE 80S, 80F, G) 9.1. 4.1 Safet y Instructions DANGER ∆ ! ∆ ! ∆ ! • When car r…
SIPLACE 80S/F/G User’s Manual 9 Maintenance
Edition 07/97 from Software Version SR.010.xx 9.1 Overview
9 - 5
9.1.3 SIPLACE G Placement Machine
Fig. 9.1.3 SIPLACE G: Modules requiring maintenance
Key to
Fig. 9.1.3
1 Adhesive Application Heads 1 and 2
2 Adhesive Application Head 3
3 X axis, Gantry 1
4 Y axis, Gantry 1
5 Safety hoods with guide rails
6 Compressed air unit
7 Servo unit, filter mat
8 Control unit, filter mat
9 PCB transport
10 Control unit - PCB handling
9 Maintenance SIPLACE 80S/F/G User’s Manual
9.1 Overview Edition 07/97 from Software Version SR.010.xx
9 - 6
9.1.4 General Information (SIPLACE 80S, 80F, G)
9.1.4.1 Safety Instructions
DANGER
∆
!
∆
!
∆
!
•
When carrying out any work you must comply with the safety instructions in this user’s manual.
• The key-operated switch may be unlocked only by authorized persons and once work is completed
the key must be kept under lock.
• Do not carry out any cleaning work with alcohol in the presence of naked lights or fire.
• Always keep to the order of work specified.
DANGER
∆
!
∆
!
∆
!
The Siplace 80F machine is equipped with the coplanarity laser module. The laser operates within a power
and wavelength range which is hazardous for the skin and eyes. For this reason special safety rules apply;
see also the section 7.10 Coplanarity Laser Module (SIPLACE 80F only).
Do not tamper in any way whatsoever with the safety devices!
Fault correction and repairs to the laser module and safety plug must be carried out by the manufacturer.
9.1.4.2 Information on the Sequence of Work
NOTE
The maintenance frequencies specified for the checking and replacing the filter elements apply only for the
specified compressed air quality, see Compressed Air Specification. Otherwise there is an increase in mainte-
nance frequencies accordingly.
Make a note in the maintenance schedule of the maintenance work which has been carried out.
We recommend you keep to the sequence of work specified in the maintenance schedule.
NOTE
If you wish to move the gantry by hand after switching off the SIPLACE 80F placement machine it is essential
that you observe the following information:
The z axis (sleeve) must be in its top end position after the machine is switched off. If this is not the case, this
indicates a fault. You should inform the SMD service department.
SIPLACE 80S/F/G User’s Manual 9 Maintenance
Edition 07/97 from Software Version SR.010.xx 9.1 Overview
9 - 7
●
For various types of maintenance work you will require the ’Single functions’ menu.
For details regarding these menus please refer to Chapter 6.
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When you change over from the ’Gantry 1 functions’ menu to the ’Gantry 2 functions’ menu or when you
quit the ’Gantry functions’ menu, with the SIPLACE 80S and 80F machines only a head reference run will
be carried out and no gantry reference run. This head reference run does not include either a vacuum test
or a height reference run.
For this reason, after any maintenance work during which sleeves were removed from the star, always
select the ’Vacuum test revolver head’
menu, doing so before you quit the ’Gantry x functions
menu’:
Check the assignments of the nozzle sizes to their places of installation and the vacuum reached in each
case. This information will be displayed on the screen. After this, for the height reference run select the
’Revolver head nozzle offset’ menu and then quit the ’Gantry x functions’
menu.
●
If, under the ’Gantry x functions’ menu, you have opened the safety cover and moved the gantry by hand
then the gantry will return at a lower speed to its starting position once the safety hoods have been closed
and the start button pressed.
9.1.4.3 Protective Functions in the
X Gantry Single Functions
Menu
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If you selected the ’Single functions’ menu, followed by the ’Gantry functions’ menu, then the protective
covers will be unlocked automatically and the power to the gantry and head axes switched off.
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When the protective covers are unlocked, the operating voltage for the coplanarity laser module on
SIPLACE 80F automatic placement machines is switched off. The operating voltage LED on the module
also goes out.
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In order to use the ’Single functions’ menu, the key switch must be set to the 'Released' position and then
locked again by an authorized person.
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The x and y gantry axes will only be switched on when this is required for the selected function. Here, after
being so requested on the screen, you must close the safety hoods and press the start button.
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While the key switch is unlocked and the protective covers are open, all the other ’Single functions’ can be
used, such as the ’Cycle star’ function for removing a segment. The power to the X/Y gantry axes is
switched off.