00198382-03_UM_SIPLACE-CA4-V2_EN.pdf - 第194页
5 Tasks at the placement machine Instruction manual SIPLACE CA4 V2 5.1 Staff profiles From software version 713.0 Edition 12/2019 194 5.1.1 Operator level "Production" 5.1.1.1 T asks The operating and maintenan…
Instruction manual SIPLACE CA4 V2 5 Tasks at the placement machine
From software version 713.0 Edition 12/2019 5.1 Staff profiles
193
5 Tasks at the placement machine
This chapter contains a number of subjects that are intended to help you during your daily work
on a SIPLACE line. For example, you are provided with preventative measures that you can take
to minimize the down time on the machine to obtain the highest possible level of efficiency for the
SIPLACE line during production.
5.1 Staff profiles
5
Certain functions or menus may only be executed or can only accessed by specially trained per-
sonnel. A differentiation is made between the following operator levels:
– Production
– Advanced production
– Service (customer)
The operator levels "Advanced production" and "Service (customer)" can be password protected.
PLEASE NOTE
Correct usage with qualified personnel
Incorrect usage poses a risk to life and limb and a risk of damage to equipment.
Only appropriately qualified personnel may put the placement machine into opera-
tion, operate it or perform work to the placement machine. You will find further infor-
mation about this in section 1.2.6
, page 23.
Evidence of these qualifications must be obtained in training or instructions of per-
sonnel. These instructions must be given by personnel trained and authorized by SI-
PLACE. For an overview of the training courses, refer to section 1.3
, page 25.
5 Tasks at the placement machine Instruction manual SIPLACE CA4 V2
5.1 Staff profiles From software version 713.0 Edition 12/2019
194
5.1.1 Operator level "Production"
5.1.1.1 Tasks
The operating and maintenance personnel should be given the following tasks:
– Checking the assignment of components to the feeder modules
To do this, a setup check is to be carried out several times a day, preferably at the start
of a shift, to make sure that the correct components are set up.
– Supplying the feeder modules with sufficient components
– Promptly refilling the components and splicing the tapes
– Promptly emptying the cover foil container (e.g. after each splicing procedure)
– Checking to make sure that the components are in their correct pickup positions (see fig. 5.13
- 1)
– Checking the flow of material to the PCBs on the input and output conveyor
– Checking the setup quality
– Random sampling of the PCBs before they enter the soldering furnace.
– Observing the ESD regulations
– Observing the fault displays and messages at the station and passing the information on to
the line engineer if necessary
– Carrying out the work specified in the preventive maintenance manual
5.1.1.2 Tools and equipment
All operators are to be equipped with the tools listed in the following. It is recommended to store
the tools in an appropriate container to avoid being injured when removing the tools from the con-
tainer (i.e. by a pair of tweezers).
Each operator of the placement machine requires:
– Operator kit (item no. 00349303-xx)
– SMD tweezers
– A brush with short bristles to clean the changeover tables
– A set of small regular and Phillips-head screwdrivers
– Scissors for splicing tape (do not use multi-purpose scissors or diagonal cutters)
– Tape splicing tool (item no. 02102987-xx)
Instruction manual SIPLACE CA4 V2 5 Tasks at the placement machine
From software version 713.0 Edition 12/2019 5.1 Staff profiles
195
– Splicing materials:
– Splicing plates (4000), item no. 00318671-xx
– SMD tape connector 4.3 mm (4000), item no. 00356343-xx)
– SMD tape connector 16 mm (1000), item no. 00356344-xx)
– Erasers or fiberglass pens to remove fiducials
– Indelible pens for marking the tracks
– Vacuum cleaner with suitable nozzle
5.1.2 Operator level "Advanced production"
5.1.2.1 Tasks
The line engineers should be assigned the following tasks:
– Acting as a contact for the operators
– Managing the logbook
– Monitoring and carrying out preventive maintenance at the specified intervals
– Monitoring the workplace to ensure that it is clean and safe
– Monitoring conformity with ESD regulations
– Carrying out quality control
– Following up and reporting fault messages
– Making sure that errors have been eliminated
– Providing all materials required to produce the job in a timely manner, such as
–PCBs
– Splicing materials
– Soldering paste
– Components
– Feeder modules, etc.
– Setting up the station for a new production batch
– Checking the feeder module settings:
– Increment
– Pickup position
– Checking the management data
– Checking the management data from OIS or SIPLACE Explorer
– Asking the responsible programmers to modify placement programs
– Ensuring a smooth flow of information between the individual groups