XPF-L 服务工程师训练手册中文版.pdf - 第4页
-------------------------------------------------------------------------------- ------------------------------------------------------- 第六章 – 固有值测量 章节号码 ---------------------------------------------------- -------------…
目录
第一章----初始调整
章节号码---------------------------------------------------------------------------------------------------------------------页码
1.1 检查 Z，R 和 Q 轴的干涉-------------------------------------------------------------------------------------------5
1.2 检查 Side1 侧的光源安装装置-------------------------------------------------------------------------------------5
1.3 检查 X 和 Y 轴的干涉-------------------------------------------------------------------------------------------------5
1.4 调节 Y 轴的皮带张力--------------------------------------------------------------------------------------------------6
1.5 调节 Z 轴的皮带张力---------------------------------------------------------------------------------------------------6
1.6 X 轴伺服编码器（San motion R 系列）复位---------------------------------------------------------------------7
1.7 Y,Z,Q 和 R 轴伺服编码器（Yaskawa sigma III）复位----------------------------------------------------------8
1.8 设定 X 轴的行程原点及软界限---------------------------------------------------------------------------------------9
1.9 设定 Y 轴的行程原点及软界限-----------------------------------------------------------------------------------------9
1.10 设定 Z 轴的行程原点及软界限--------------------------------------------------------------------------------------10
第二章- 真空和传感器的调节
章节号码--------------------------------------------------------------------------------------------------------------------页码
2.1 调节元件真空破坏压力，自动更换头吸取压力和自动更换头释放压力-----------------------------------11
2.2 设定自动更换头吸取检查传感器------------------------------------------------------------------------------------13
2.3 设定元件真空破坏检查传感器---------------------------------------------------------------------------------------16
2.4 调节自动更换头置放台浮起检查传感器---------------------------------------------------------------------------19
2.5 调节 Z0 传感器----------------------------------------------------------------------------------------------------------20
2.6 调节 XY 轴联锁传感器------------------------------------------------------------------------------------------------21
第三章- 传送轨道调整
章节号码--------------------------------------------------------------------------------------------------------------------页码
3.1 校正传送轨道马达-----------------------------------------------------------------------------------------------------23
3.2 调节主升降台下降停止位置-----------------------------------------------------------------------------------------24
3.3 调节电路板夹取高度--------------------------------------------------------------------------------------------------25
第四章 – 基准相机调整
章节号码--------------------------------------------------------------------------------------------------------------------页码
4.1 基准相机亮度调节----------------------------------------------------------------------------------------------------27
4.2 基准相机焦距调节----------------------------------------------------------------------------------------------------30
4.3 基准相机分辨率测量-------------------------------------------------------------------------------------------------32
第五章 – Q 轴 挂钩调节
章节号码--------------------------------------------------------------------------------------------------------------------页码
5.1 挂钩位置调节----------------------------------------------------------------------------------------------------------35
5.2 挂钩高度调节-----------------------------------------------------------------------------------------------------------37
5.3 更换损坏的挂钩--------------------------------------------------------------------------------------------------------38
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第六章 – 固有值测量
章节号码--------------------------------------------------------------------------------------------------------------------页码
6.1 板原点测量--------------------------------------------------------------------------------------------------------------------43
6.2 抛料位置测量-----------------------------------------------------------------------------------------------------------------44
6.3 基准点位置测量--------------------------------------------------------------------------------------------------------------47
6.4 测量板装载位置原点---------------------------------------------------------------------------------------------------------48
6.5 测量吸取位置及高度---------------------------------------------------------------------------------------------------------49
6.6 测量 Z0---------------------------------------------------------------------------------------------------------------------------51
6.7 测量旋转头回位高度----------------------------------------------------------------------------------------------------------52
6.8 测量挂钩高度-------------------------------------------------------------------------------------------------------------------53
第七章 – 元件相机调整
章节号码--------------------------------------------------------------------------------------------------------------------页码
7.1 初始设定------------------------------------------------------------------------------------------------------------------------55
7.2 相机装上支架------------------------------------------------------------------------------------------------------------------56
7.3 调校相机中心------------------------------------------------------------------------------------------------------------------57
7.4 调校相机焦距------------------------------------------------------------------------------------------------------------------60
7.5 调校相机亮度------------------------------------------------------------------------------------------------------------------64
7.6 测量相机的分辨率------------------------------------------------------------------------------------------------------------66
第八章 – R&Q 轴原点测量
章节号码--------------------------------------------------------------------------------------------------------------------页码
8.1 测量 R 轴原点----------------------------------------------------------------------------------------------------------------69
8.2 测量 Q 轴原点----------------------------------------------------------------------------------------------------------------71
第九章 – 旋转头测量
章节号码--------------------------------------------------------------------------------------------------------------------页码
9.1 测量单吸嘴吸取位置---------------------------------------------------------------------------------------------------------73
9.2 演示工作头校正---------------------------------------------------------------------------------------------------------------73
9.3 测量吸嘴放置台的参考位置及补正值------------------------------------------------------------------------------------74
9.4 旋转头干涉检查---------------------------------------------------------------------------------------------------------------75
9.5 测量旋转头手柄高度检查感应器高度------------------------------------------------------------------------------------77
9.6 测量旋转头参考值，吸嘴手柄补偿值和吸嘴高度补偿值------------------------------------------------------------79
第十章 – BTU 调整
章节号码---------------------------------------------------------------------------------------------------------------------页码
10.1 B 轴皮带张力测量---------------------------------------------------------------------------------------------------81
10.2 设定 B 轴放大器的通讯设定----------------------------------------------------------------------------------------82
10.3 设定伺服放大器参数及 B 轴原点--------------------------------------------------------------------------------83
10.4 调节 B 轴停靠检测感应器位置-----------------------------------------------------------------------------------85
10.5 调节连锁感应器-------------------------------------------------------------------------------------------------------------86
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第十一章 – 操作及精度测试
章节号码---------------------------------------------------------------------------------------------------------------------页码
11.1 机器空转--------------------------------------------------------------------------------------------------------------87
11.2 测量单吸嘴贴装精度补偿值（混合测量）--------------------------------------------------------------------88
11.3 测量旋转头玻璃芯片贴装精度补偿值（混合测量）--------------------------------------------------------89
11.4 测量旋转头陶瓷芯片贴装精度补偿值（混合测量）---------------------------------------------------------91
11.5 确认玻璃芯片贴装精度（单吸嘴和旋转头）------------------------------------------------------------------93
11.6 确认陶瓷芯片贴装精度（单吸嘴和旋转头）-------------------------------------------------------------------97
第十二章 – 点胶单元调试
章节号码---------------------------------------------------------------------------------------------------------------------页码
12.1 调试压力减压阀----------------------------------------------------------------------------------------------------101
12.2 测量和检查点胶嘴的高度-----------------------------------------------------------------------------------------102
12.3 测量板的解析度-----------------------------------------------------------------------------------------------------104
第十三章 – MTU 调整
章节号码---------------------------------------------------------------------------------------------------------------------页码
补充---跳过 T 和 U 轴的马达自锁--------------------------------------------------------------------------------------107
13.1 调整 U 轴齿轮间隙-------------------------------------------------------------------------------------------------110
13.2 调整 U 轴皮带张力------------------------------------------------------------------------------------------------111
13.3 调整 T 轴皮带张力 -----------------------------------------------------------------------------------------------112
13.4 设定 T 轴放大器的通讯设定---------------------------------------------------------------------------------------113
13.5 设定 T 和 U 轴的原点位置----------------------------------------------------------------------------------------115
13.6 设定 T和 U轴的最少软界限值---------------------------------------------------------------------------------116
13.7 设定 T 轴的正极限--------------------------------------------------------------------------------------------------117
13.8 测量托架轨道宽度--------------------------------------------------------------------------------------------------118
13.9 调整 U轴轨道的位置
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13.10 测量 U 轴托盘夹的平行度---------------------------------------------------------------------------------------120
13.11 调整自动吸嘴站的平面度----------------------------------------------------------------------------------------121
13.12 调整托盘的传送高度----------------------------------------------------------------------------------------------122
13.13 调整导轨位置-------------------------------------------------------------------------------------------------------124
13.14 调整托盘向前的检查感应器-------------------------------------------------------------------------------------124
13.15 调整传送夹的位置-------------------------------------------------------------------------------------------------125
13.16 调整托盘夹的原点及感应器位置-------------------------------------------------------------------------------128
13.17 调整托盘传送连锁感应器----------------------------------------------------------------------------------------128
13.18 调整托盘高度检查感应器----------------------------------------------------------------------------------------129
13.19 调整托盘关闭检测感应器----------------------------------------------------------------------------------------129
13.20 调整托盘干扰感应器----------------------------------------------------------------------------------------------130
13.21 调整托盘存在感应器----------------------------------------------------------------------------------------------131
13.22 调整托盘推杆检测感应器----------------------------------------------------------------------------------------132
13.23 测量托盘元件吸取位置 --------------------------------------------------------------------------------------------133
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