Service Manual SIPLACE SmartFeeder.pdf - 第22页

4 X Feeder Verification System  22 Service Manual SIPLACE SmartFeeder 4 - 8 mm X / Xi SIPLACE SmartFeeder 2 x 8 mm X / Xi 11/2020

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4 X Feeder Verification System
Service Manual SIPLACE SmartFeeder 4 - 8 mm X / Xi SIPLACE SmartFeeder 2 x 8 mm X / Xi 11/2020 21
4 X Feeder Verification System
Fig.1: SIPLACE X Feeder Verification System
The SIPLACE X Feeder Verification System (FVS) [03126186-xx] allows you to use various test
sequences to check all feeder module components and to optically test the repeat accuracy of the
X feeder pickup position. The detailed test reports can be saved and printed as PDF or CSV files.
The X Feeder Verification System can be used to test the following feeder modules:
X Feeder 4-88mm
SmartFeeder 2x8 mm X
SmartFeeder 4 - 88 mm X
With the help of the X Feeder Verification System you can check:
The functionality of the drives
The functionality of the control panels and buttons
The functionality of the splice sensors
The functionality of the rocker
The repeat accuracy of the pickup position
For a detailed description of the SIPLACE X Feeder Verification System refer to the user guide for
the product, item no. 00198272-xx.
4 X Feeder Verification System
22 Service Manual SIPLACE SmartFeeder 4 - 8 mm X / Xi SIPLACE SmartFeeder 2 x 8 mm X / Xi 11/2020
5 Diagnosis and Solutions
5.1 Assignment of Symptoms/Repairs
Service Manual SIPLACE SmartFeeder 4 - 8 mm X / Xi SIPLACE SmartFeeder 2 x 8 mm X / Xi 11/2020 23
5 Diagnosis and Solutions
Procedure
First perform a sight check. For a description of how to do this, refer to the Job Guide "Inspec-
tion and Maintenance" (German [00196358‑xx], English [00196359‑xx]).
Other languages available on request.
During the sight check, look to see whether the feeder modules are dirty or damaged. IF ne-
cessary, the relevant feeder module may need to be cleaned or repaired.
For further information about the repairs needed, refer to 5.1
"Assignment of Symptoms/Re-
pairs" [}23].
Then perform a functionality test to check the electronic function of the feeder module. For
this, use a X Feeder Test Station
or the X Feeder Verification System (FVS).
For a description of this, refer to the Job Guide "X-FeederTestStation" (German
[00196352‑xx], English [00196353‑xx] or the user manual "SIPLACE X-Feeder Verification
System" [00198272-xx]).
Use the ascertained errors (symptoms) to derive the necessary repairs from the following
table.
After performing repairs, check whether they were successful. Perform a sight check and then
the tests with the X Feeder Test Station
or the X Feeder Verification System.
If symptoms or damage to the feeder modules is found, for which no repair instructions are in-
cluded in this Service Manual, we recommend that you have the feeder module repaired by the
manufacturer's repair service.
5.1 Assignment of Symptoms/Repairs
Symptoms Repairs
Tape drive
The front slider guide is damaged. Replace the front slider guide
The pickup window is missing or damaged.
The pivotal point of the pickup window is loose.
Replace the pickup window
The splice sensor is missing or has a mechanical de-
fect.
Replace the splice sensor
The X Feeder Testbox reports an error during tape
operation and there is no component jammed.
The teeth of the sprocket wheel are deformed.
The centering pin is damaged.
Please send the feeder module to the
manufacturer for repair.
Foil disposal
The foil disposal drive is blocked or rough-running
(not dirty).
Replace the whole foil disposal unit
The knurled tamp wheel on the foil disposal drive is
damaged.
Replace the knurled tamp wheel assem-
bly
The rocker is bent or defective.
The magnet/sensor for the rocker is missing.
Replace the foil rocker
The ratchet has broken.
The grooved pin for the ratchet is missing.
Replace the ratchet