Service Manual SIPLACE SmartFeeder.pdf - 第24页

5 Diagnosis and Solutions 5.1 Assignment of Symptoms/Repairs 24 Service Manual SIPLACE SmartFeeder 4 - 8 mm X / Xi SIPLACE SmartFeeder 2 x 8 mm X / Xi 11/2020 Rocker The rocker is bent. The plain tamp wheel for the rocke…

5 Diagnosis and Solutions

5.1 Assignment of Symptoms/Repairs

Service Manual SIPLACE SmartFeeder 4 - 8 mm X / Xi SIPLACE SmartFeeder 2 x 8 mm X / Xi 11/2020 23

5 Diagnosis and Solutions

Procedure

► First perform a sight check. For a description of how to do this, refer to the Job Guide "Inspec-

tion and Maintenance" (German [00196358‑xx], English [00196359‑xx]).

Other languages available on request.

During the sight check, look to see whether the feeder modules are dirty or damaged. IF ne-

cessary, the relevant feeder module may need to be cleaned or repaired.

For further information about the repairs needed, refer to 5.1

"Assignment of Symptoms/Re-

pairs" [}23].

► Then perform a functionality test to check the electronic function of the feeder module. For

this, use a X Feeder Test Station

or the X Feeder Verification System (FVS).

For a description of this, refer to the Job Guide "X-FeederTestStation" (German

[00196352‑xx], English [00196353‑xx] or the user manual "SIPLACE X-Feeder Verification

System" [00198272-xx]).

► Use the ascertained errors (symptoms) to derive the necessary repairs from the following

table.

► After performing repairs, check whether they were successful. Perform a sight check and then

the tests with the X Feeder Test Station

or the X Feeder Verification System.

If symptoms or damage to the feeder modules is found, for which no repair instructions are in-

cluded in this Service Manual, we recommend that you have the feeder module repaired by the

manufacturer's repair service.

5.1 Assignment of Symptoms/Repairs

Symptoms Repairs

Tape drive

The front slider guide is damaged. Replace the front slider guide

The pickup window is missing or damaged.

The pivotal point of the pickup window is loose.

Replace the pickup window

The splice sensor is missing or has a mechanical de-

fect.

Replace the splice sensor

The X Feeder Testbox reports an error during tape

operation and there is no component jammed.

The teeth of the sprocket wheel are deformed.

The centering pin is damaged.

Please send the feeder module to the

manufacturer for repair.

Foil disposal

The foil disposal drive is blocked or rough-running

(not dirty).

Replace the whole foil disposal unit

The knurled tamp wheel on the foil disposal drive is

damaged.

Replace the knurled tamp wheel assem-

bly

The rocker is bent or defective.

The magnet/sensor for the rocker is missing.

Replace the foil rocker

The ratchet has broken.

The grooved pin for the ratchet is missing.

Replace the ratchet

5 Diagnosis and Solutions

5.1 Assignment of Symptoms/Repairs

24 Service Manual SIPLACE SmartFeeder 4 - 8 mm X / Xi SIPLACE SmartFeeder 2 x 8 mm X / Xi 11/2020

Rocker

The rocker is bent.

The plain tamp wheel for the rocker has jammed.

The thread of the bearing shaft is worn.

Replace the rocker assembly

The plain tamp wheel for the rocker is worn or dam-

aged.

Replace the plain tamp wheel

The bearing shaft of the rocker is rough-running or

damaged.

The slit in the bearing shaft is damaged.

Replace the rocker bearing shaft

Control panel

The display window, an LED lamp or a button is de-

fective.

The removal handle is defective or does not engage

properly.

Replace the control panel assembly

Leaf spring

The leaf spring on the tape inlet is missing or bent. Replace the leaf spring

6 Repairs to SmartFeeder 4 mm X / Xi



Service Manual SIPLACE SmartFeeder 4 - 8 mm X / Xi SIPLACE SmartFeeder 2 x 8 mm X / Xi 11/2020 25

6 Repairs to SmartFeeder 4 mm X / Xi

Feeder module Item no. Description

SmartFeeder 4mmX 00141368-xx SIPLACE SmartFeeder 4mm X

SmartFeeder 4mm Xi 00141478-xx SIPLACE SmartFeeder 4mm Xi

00141498-xx SIPLACE SmartFeeder 4mm Xi splice sensor

Notes about SmartFeeder Xi

The SmartFeederXi feeder modules support high infeed speeds for maximum utilization of the

machine placement capacity with the SIPLACE SpeedStar CP20P2 placement head.

The corrugated slide on the back of the SmartFeeder is a clear identifying feature of the Smart-

Feeder Xi.

SIPLACE Pro shows the SmartFeederXi as a SmartFeederX. If a CP20P2 head is used in the

setup, SIPLACE Pro automatically assumes that a SmartFeederXi is being used. The maximum

speed of a SmartFeederXi depends on the placement head which uses this feeder module.

The station software also shows a SmartFeederXi as a SmartFeederX. If a faster SmartFeederXi

is needed for performance purposes (machine with CP20P2 head), although a slower Smart-

FeederX is configured, the feeder LED will flash briefly, to signal the status "Not fast enough". The

station software will mark this feeder orange with the status "Too slow".

The SmartFeeder 4mmXi feeder module can be operated at any machine which can already ac-

commodate the SmartFeeder 4mmX. The SmartFeeder 4mmXi can also be operated with older

station software versions 7xx.x.

For more information about introducing the SmartFeederXi, refer to the technical information "In-

troducing the SmartFeeder modules Xi" (German [TI2018-09D14], English [TI201809E14]).