YSM40R_Mainte_E.pdf - 第166页
4-6 4 Maintenance of options 3.1 Daily inspection 3.1.1 Inspecting magazines and pallets A deformed magazine or pallet ma y cause errors when pic king up parts or pulling the pallet out of the magazine. Before setting tr…
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Maintenance of options
3. Inspecting, cleaning and lubricating cATS
The table below shows a list of checkpoints for each inspection location.
Inspection location Unit name Checkpoints
Inspection
interval
Magazine and pallet Deformation, wear and deterioration Daily
AZ-axis
Guide Adhesion of foreign matter, rust, and grease condition
DailyBelt Belt looseness, wear and deterioration
Ball screw Adhesion of foreign matter, rust, and grease condition
AH-axis
Guide Adhesion of foreign matter, rust, and grease condition
6 months
Belt Belt looseness, wear and deterioration
Ball guide Adhesion of foreign matter, rust, and grease condition
Rack & pinion Adhesion of foreign matter, rust, and grease condition
Parts supply station Wear on guide, looseness or play of pallet clamp
Pickup station
Pallet guide Deformation, wear and deterioration of screw guide and pallet guide
Belt Belt looseness, wear and deterioration
Guide Adhesion of foreign matter, rust, and grease condition
Magazine shaft Ball guide Adhesion of foreign matter, rust, and grease condition
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NOTE
Use only the greases (grease name: NSL) specified by YAMAHA.
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Maintenance of options
3.1 Daily inspection
3.1.1 Inspecting magazines and pallets
A deformed magazine or pallet may cause errors when picking up parts or pulling the pallet out of the
magazine. Before setting tray parts on a pallet, make sure that the magazine and pallet are not deformed or
warped.
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Points to check
· Magazine is not deformed.
· Magazine’s pallet guides are not worn.
· Pallet retainer door has no play.
· Pallet is not warped or deformed.
· Pallet pullout piece is not worn or damaged.
Magazine and pallet
Check for deformation and warp
Pallet is not warped or deformed.
Magazine is not deformed.
Magazine’s pallet guides are not worn.
Pallet retainer door has no play.
Pallet pullout piece is not worn or damaged.
53414-N9-00
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CAUTION
If the magazine or pallet is deformed or excessive wear is found, stop using and replace it with a new magazine or
pallet.
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Maintenance of options
3.2 Monthly inspection
3.2.1 AZ-axis
The following describes the cleaning and lubrication procedures for the AZ-axis.
1
Detach the cover.
Use a Phillips screwdriver to detach the rear
cover of the cATS.
53404-N9-00
2
Clean the ball screw and guide.
Use a lint-free cloth to wipe off the old
grease and dirt on the ball screw and guide.
3
Apply grease.
Apply grease by hand to the ball screw. Also
apply grease to the guide using a grease
gun (bent type).
53405-N9-00
4
Reattach the cover.
Reattach the cover that was detached in
Step 1.
3.2.2 Both sides of cATS
Lightly apply grease by hand to the cam followers on both sides of the cATS.
Both sides of cATS
Cam follower
cATS left side
cam follower
cATS right side
cam follower
53406-N9-00
Applying grease
Step 3
Grease nipple
for AZ-axis guide
AZ-axis ball screw
Detaching the cover
Step 1
Cover