YSM40R_Mainte_E.pdf - 第55页

Chapter 2 Daily maintenance items Contents Before beginning work 2-1 Detaching tape cutter duct 2-3 1. Checking the nozzle 2-4 1.1 Checking with software 2-4 1.1.1 V acuum level when nozzle is open 2-8 1.2 Checking the n…

100%1 / 217
1-20
1
Maintenance
2.4 Required tools
Prepare the following tools and items necessary for maintenance.
n
Tool list
: Supplied with machine, : Options
Name Description Remarks
Phillips screwdriver Large, small
Flat-head precision screwdriver Large, small
Phillips precision screwdriver
#0, #1 (Used to replace nozzle leaf springs and air
valves.)
Hex wrench set 1 set HEX, WRENCH SET
Grease gun Used to supply grease
Air blow tool Used for cleaning
Ultrasonic cleaner Used to clean nozzle or rotary.
Lubricant syringe for nozzle slide section Used to supply turbine oil (VG32).
Nozzle cleaning wire Used to clean nozzle holes and spline holes.
Vacuum assembly Used to clean feeder plate surface, etc.
n
Other tool list
: Supplied with machine, : Options
Name Description
Cleaning paper Use lint-free cleaning paper or cloth that does not leave dust or residue.
Square cloth Used to prevent parts from being lost or contaminated. (2 sheets)
Cleaning alcohol IPA (isopropyl alcohol) is recommendable.
Paper cup or tray Used to clean spline shaft.
Petri dish Contains grease for RS head shaft.
Cotton swab (15 cm) Used to clean camera lens, half mirror and lighting unit.
Lens cleaner Used to clean camera lens and lighting unit.
Lens blower brush Used to clean camera lens and lighting unit.
Cleaning kit Used to clean spline shaft.
Filter insertion tool for RS head Used to attach multiple RS head filters at once.
ANC nozzle attaching/detaching tool
for RS head
Used to attach or detach ANC nozzle when cleaning RS head nozzles.
Jig for greasing RS head Used to greasing RS head shaft.
Leaf spring attachment tool for MU head Used to attach MU head leaf spring.
Nozzle lubrication tool Used to lubricate nozzle spring action section.
ANC nozzle attaching/detaching tool
for MU head
Used to attach or detach ANC nozzle when cleaning MU head nozzles.
n
Safety gears
Name Description
Dust-proof goggles
Always wear goggles and mask when using alcohol, such as IPA or an air blow.
Dust-proof mask
Safety gloves Wear when handling grease as needed.
Chapter 2 Daily maintenance items
Contents
Before beginning work 2-1
Detaching tape cutter duct 2-3
1. Checking the nozzle 2-4
1.1 Checking with software 2-4
1.1.1 Vacuum level when nozzle is open 2-8
1.2 Checking the nozzles visually 2-9
2. Cleaning the feeder plate 2-11
3. Checking tape cutter sharpness 2-12
2-1
2
Daily maintenance items
Before beginning work
In most cases, maintenance should be performed after powering off the machine.
However, some maintenance tasks are performed under emergency stop conditions with the power turned on.
In such cases, ensure adequate safety and press the emergency stop before beginning the maintenance.
Power on the machine during maintenance where any servo-axis must be operated or machine operation
checked. In this case, also ensure adequate safety before beginning the maintenance.
When operating the machine, make sure the following conditions are met.
n
Operating conditions
1. Supply air pressure is kept at correct pressure.
2. All safety covers are closed.
3. When the machine is equipped with feeder exchange carriages, all carriages are clamped.
4. Nozzles and other units are attached in place.
n
NOTE
The description "Cancel the emergency stop." is in the procedures of this manual. It means "releasing the emergency
stop and pressing the [Ready] button to turn the servo on".
n
Maintaining 2-beam head units
When maintaining 2-beam head units, move the front head unit to rear and move the rear head unit to front to easily
access to the head unit.
Head units
2-beam type (Example: front/rear MU heads)
■ Maintaining head units
Machine front
Machine front
Maintaining rear head unit
Maintaining front head unit
Move head unit.
Move head unit.
A
B
A
B
5
3
204-N9-00
n
NOTE
The [Head Pos. Front] and [Head Pos. Rear] buttons on "Setup" screen are convenient to move head units.