YSM40R_Mainte_E.pdf - 第75页
3-5 3 Periodic maintenance items 1.2.2 Cleaning the nozzle air path e 1 Detach nozzles. 1. Press the emergency stop button and then open the machine safety cover . 2. Detach nozzles from the head. If the machine is equip…
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Periodic maintenance items
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How to use the nozzle lubrication tool (for Type 50X Series nozzles)
When lubricating Type 50X Series nozzles used with this machine, it is easier to apply turbine oil to the nozzle
slide section with nozzle lubrication tool (hereafter “tool”). This tool is useful to lubricate the slide section
after cleaning the nozzle.
Without nozzle
Nozzle
With nozzle
Nozzle lubrication tool
53305-N9-00
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Relevant nozzles
Usable nozzles: 501A, 502A, 510A/500A, 511A, 512A, 513A
Unusable nozzles: 503A/514A, 506A/517A, 30X and 31X nozzles for YS series, etc.
1
Put the turbine oil in a tray.
Put the turbine oil (VG32) in an appropriate
tray so that its depth becomes approx. 1
mm.
2
Soak the tool tip in the turbine oil.
Soak the tool tip in the turbine oil and wipe
off the excess oil around the tip with a cloth.
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CAUTION
Be sure to use a lint-free cleaning cloth.
53306-N9-00
3
Apply the oil to the nozzle.
1. Set the nozzle into the tool and press on
the nozzle tip only once.
2. Detach the nozzle from the tool and
press on the nozzle tip 4 to 5 times to
spread the oil.
53307-N9-00
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NOTE
The oil can be applied to the nozzle slide section up to
about 8 times continuously.
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CAUTION
Do this task with a clean finger so that any oil or dust
does not stick to the nozzle tip.
Tray
Applying the oil to the tool
Step 2
Turbine oil (depth, 1mm)
Wipe off the excess oil.
Nozzle lubrication tool
Lint-free cloth
Applying the oil to the nozzle
Step 3
Nozzle
Nozzle slide section
(Tip)
Press on the nozzle tip 4 to 5 times.
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Periodic maintenance items
1.2.2 Cleaning the nozzle air path
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1
Detach nozzles.
1. Press the emergency stop button and
then open the machine safety cover.
2. Detach nozzles from the head. If the
machine is equipped with the nozzle
station, press the [Nozzle. Stn Shutter]
button to open the nozzle station shutter
and detach nozzles.
2
Blow air through the nozzle.
1. Detach the nozzle tip and air blow the
nozzle from the nozzle mounting side.
2. Attach the nozzle tip and air blow the
nozzle from the nozzle mounting side.
53308-N9-00
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NOTE
The nozzle tip of Type 60X Series nozzles cannot be
detached.
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CAUTION
When detaching the nozzle tip, be careful not to lose
the inner spring as it will come off.
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NOTE
If there are dust deposits in the nozzle, perform steps 3
and 4 below.
3
Clean the nozzle hole.
1. Pass a nozzle cleaning wire through the
nozzle hole.
2. Clean the nozzle by moving it as shown
at right.
53309-N9-00
4
Blow air through the nozzle.
Remove the nozzle cleaning wire, and
air-blow the nozzle interior with the air blow
tool as described in Step 2.
5
Return detached nozzles to the
head.
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NOTE
If detached nozzles from the nozzle station (option),
return them to the original storage positions.
Air blow
Step 2
Air blow unit (option)
Rotate 90 degrees while
pressing the tip.
Pull the tip outward.
Air tube (orange)
connected to
air supply port
Blow air from the nozzle
mounting side.
n Attaching/detaching the nozzle tip
Detach nozzle tip and
blow air.
Cleaning a nozzle
Step 3
Nozzle
Nozzle cleaning wire
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Periodic maintenance items
1.2.3 Cleaning the nozzle tip
A little dirt at the nozzle tip can be cleaned with the "Nozzle tip cleaning tape" that comes with the machine.
If cleaning the nozzle with an ultrasonic cleaner (option) and then cleaning with the nozzle tip cleaning tape,
the nozzle tip can be cleaned effectively.
The following describes the cleaning procedure for the spring-action nozzle tip with an ultrasonic cleaner and
the nozzle tip cleaning tape.
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CAUTION
When cleaning the nozzle tip, use YAMAHA recommended cleaning tape (TAPE,CLEANER: KGT-M8895-00X) only.
If using other tape, the adhesive surface may adhere to the nozzle and may cause the mounting failure.
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NOTE
See the Service Information that comes with the tape for how to use the cleaning tape.
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1
Remove nozzles.
1. Press the emergency stop button and
then open the machine safety cover.
2. Remove nozzles from the head. If the
machine is equipped with the nozzle
station, press the [Nozzle. Stn Shutter]
button to open the nozzle station shutter
and remove nozzles.
2
Clean the slide section.
If dust is in the slide section, remove it with
an air blow tool (option), etc.
533E1-N9-00
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Clean nozzles with an ultrasonic
cleaner.
1. Put nozzles into a container (such as
beaker) in an ultrasonic cleaner.
2. Pour IPA in a container until nozzles are
dipped.
3. Pour water in an ultrasonic cleaner.
4. Clean nozzles with an ultrasonic cleaner
for about 10 minutes.
533E2-N9-00
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NOTE
When cleaning a nozzle with an O-ring such as Type
504A or Type 507A nozzle using an ultrasonic cleaner,
remove an O-ring and clean a nozzle itself only.
4
Blow nozzles.
1. Take nozzles out from an ultrasonic
cleaner.
2. Blow entire nozzle to remove IPA.
Intensively blow the slide section and the
air path.
Air blow
Step 2, 4
Air blow tool (option)
■ Blowing air path
■ Blowing slide section
Step 3
Ultrasonic cleaner
Ultrasonic cleaner
Beaker
Pour water.
Pour IPA.