YSM40R_Mainte_E.pdf - 第28页

Chapter 4 Maintenance of options 1. Ionizer 4-1 1.1 Cleaning ionizer discharge needle (Monthly) 4-2 1.2 Replacing ionizer discharge needle (2-year) 4-3 2. UPS (Uninterruptible Power Supply) 4-4 2.1 Replacing the UPS batt…

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3.4 Base section and others 3-45
3.4.1 Cleaning the air intake fan filter 3-45
3.4.2 Cleaning air base MACS (4-beam type) 3-47
3.5 Feeder exchange carriage 3-48
3.5.1 Cleaning/lubricating guide rail cover clamp 3-48
4. 6-month maintenance 3-49
4.1 Vision system 3-49
4.1.1 Fiducial camera 3-49
4.1.2 Multi-vision camera 3-50
4.1.3 Side-view camera (multi-vision camera installed type) 3-51
4.1.4 RS head side-view camera 3-52
5. 1-year maintenance 3-53
5.1 MU head 3-53
5.1.1 Cleaning the spline shaft 3-53
5.2 FL head 3-55
5.2.1 Cleaning the spline shaft 3-55
5.2.2 Cleaning/lubricating scissors gear 3-57
5.3 Conveyor 3-58
5.3.1 Inspecting conveyor belt and cleaning guide and pulley 3-58
5.3.2 Cleaning and greasing the hexagon spline 3-60
5.3.3 Cleaning/lubricating W-axis ball screw and guides 3-61
5.3.4 Cleaning/lubricating PU-axis ball screw 3-63
5.4 Base section and others 3-65
5.4.1 Cleaning the filters 3-65
5.4.2 Cleaning the air and mist filters and cups 3-67
6. 2-year maintenance 3-68
6.1 RS head 3-68
6.1.1 Clean/lubricate scissors gear 3-68
6.1.2 Cleaning
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lubricating upper part of the nozzle shafts 3-69
6.1.3 Replacing vacuum line Packing Assembly 3-70
6.1.4 Replacing the blow valves 3-72
7. 3-year maintenance 3-74
7.1 X and Y axes 3-74
7.1.1 Replacing Y-axis cable carrier chain links 3-74
7.2 Base section and others 3-77
7.2.1 Maintenance of the vacuum pumps 3-77
7.2.2 Detaching the pumps and making preparations 3-78
7.2.3 Detaching the parts subject to wear 3-80
7.2.4 Attaching the replaceable parts 3-83
7.2.5 Attaching the pump 3-84
8. Others 3-85
8.1 Cleaning inside of nozzle shaft on RS head unit 3-85
Chapter 4 Maintenance of options
1. Ionizer 4-1
1.1 Cleaning ionizer discharge needle (Monthly) 4-2
1.2 Replacing ionizer discharge needle (2-year) 4-3
2. UPS (Uninterruptible Power Supply) 4-4
2.1 Replacing the UPS battery (3 year) 4-4
3. Inspecting, cleaning and lubricating cATS 4-5
3.1 Daily inspection 4-6
3.1.1 Inspecting magazines and pallets 4-6
3.2 Monthly inspection 4-7
3.2.1 AZ-axis 4-7
3.2.2 Both sides of cATS 4-7
3.3 6-month inspection 4-8
3.3.1 AH-axis 4-8
3.3.2 Magazine shaft 4-8
3.3.3 Pickup station (pallet clamp) 4-9
3.3.4 Pickup station (vertical guide) 4-9
4. Nozzle station 4-10
4.1 Checking nozzle station sensor (1-year) 4-10
4.2 Cleaning nozzle station 4-12
Chapter 5 Lubricating points
1. Lubricating preparations 5-1
1.1 Compatible grease 5-1
1.2 Grease gun 5-2
2. Lubricating points/schedule (Main machine) 5-3
2.1 X-axis 5-3
2.1.1 4-beam type 5-3
2.1.2 2-beam type 5-4
2.2 Y-axis 5-5
2.2.1 4-beam type 5-5
2.2.2 2-beam type 5-6
2.3 W-axis 5-7
2.4 PU-axis 5-8
2.5 Head unit 5-9
2.5.1 MU head unit 5-9
2.5.2 RS head unit 5-10
2.5.3 FL head unit 5-11
3. Lubricating points/schedule (Carriage) 5-12
3.1 Feeder exchange carriage 5-12
4. Lubricating points/schedule (cATS) 5-13
4.1 AZ-axis 5-13
4.2 AH-axis 5-14
4.3 Pickup station and others 5-15
4.4 Both sides of cATS 5-16
Chapter 6 How to replace consumable parts
1. Replacing the leaf spring and roller lock 6-1
1.1 Replacing nozzle leaf springs (MU head) 6-1
1.2 Replacing nozzle leaf springs (FL head) 6-3
1.3 Replacing the roller lock (FL head) 6-4
2. Replacing conveyor belt 6-5
2.1 Replacing the conveyor belt 6-5
3. Replacing the nozzle tip 6-8
3.1 Replacing nozzle tip and spring 6-8
3.2 Replacing nozzle O-ring 6-9
Appendix
1. Specifications A-1
1.1 Air regulator unit A-1
1.2 Power connection terminals A-2
1.3 Connection between machines A-3
1.3.1 PREVIOUS INTERFACE connector A-3
1.3.2 NEXT INTERFACE connector A-4
2. Maintenance parts A-5
2.1 YSM40R main unit maintenance parts list A-5
2.2 Tray component supply unit maintenance parts list A-14