YSM40R_Mainte_E.pdf - 第25页

General Contents Introduction 1. About this manual i 2. Maintenance list ii Chapter 1 Maintenance 1. Maintaining machine per formance 1-1 1.1 Essential conditions and working environment 1-1 1.2 Importance of periodic in…

Safety instructions

4. Safety message in this manual

The contents that must be followed to prevent users and third parties from injury and damage to a machine

are explained as "Warning" and "Caution" in this manual. The contents that are required and helpful

information when operating a machine are explained as "Note" and "Tips".

Warning

WARNING

INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY.

THESE ARE POINTS MOST ESSENTIAL FOR PROTECTING THE SAFETY OF THE MACHINE OPERATOR, INSPECTOR AND SERVICE

PERSONNEL.

Caution

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result in minor injury, or material loss or damage

to the machine. These points are important for protecting the safety of the machine and data, etc.

Note

NOTE

Provides required information when operating a machine in a simple and clear manner.

Tip

TIP

Provides helpful explanation for work.

Emergency stop

EMERGENCY STOP

IF THIS MARK IS IN THIS MANUAL, MAKE SURE TO WORK WHILE A MACHINE IS IN EMERGENCY STOP.

General Contents

Introduction

1. About this manual i

2. Maintenance list ii

Chapter 1 Maintenance

1. Maintaining machine performance 1-1

1.1 Essential conditions and working environment 1-1

1.2 Importance of periodic inspections and cleaning 1-2

2. Preparing for maintenance tasks 1-3

2.1 Consumable parts 1-3

2.1.1 MU head unit 1-3

2.1.2 RS head unit 1-5

2.1.3 FL head unit 1-8

2.1.4 Replaceable parts for all models 1-10

2.2 Replaceable parts 1-12

2.2.1 MU head unit 1-12

2.2.2 RS head unit 1-13

2.2.3 FL head unit 1-14

2.3 Maintenance tools 1-15

2.3.1 Cleaning tools 1-15

2.3.2 Lubricating tools and grease 1-17

2.3.3 Special tools 1-19

2.4 Required tools 1-20

Chapter 2 Daily maintenance items

Before beginning work 2-1

Detaching tape cutter duct 2-3

1. Checking the nozzle 2-4

1.1 Checking with software 2-4

1.1.1 Vacuum level when nozzle is open 2-8

1.2 Checking the nozzles visually 2-9

2. Cleaning the feeder plate 2-11

3. Checking tape cutter sharpness 2-12

EMN918C200

Chapter 3 Periodic maintenance items

1. Weekly maintenance 3-1

1.1 For all heads 3-1

1.1.1 Checking the nozzle spring action 3-1

1.1.2 Checking the leaf spring/roller lock 3-2

1.2 Nozzle cleaning 3-3

1.2.1 Cleaning and lubricating nozzle slide section 3-3

1.2.2 Cleaning the nozzle air path 3-5

1.2.3 Cleaning the nozzle tip 3-6

1.2.4 ANC nozzle attaching/detaching tool 3-8

1.3 Vision system 3-15

1.3.1 Cleaning the multi-vision camera lighting's protective cover 3-15

2. Monthly maintenance 3-16

2.1 X-Y axis (4-beam type) 3-17

2.1.1 Cleaning/greasing X-axis ball screw (4-beam type) 3-17

2.1.2 Cleaning/lubricating X-axis guide (4-beam type) 3-19

2.1.3 Cleaning/Lubricating Y-axis guides, Cleaning linear scale

(4-beam type) 3-21

2.2 X-Y axis (2-beam type) 3-23

2.2.1 Cleaning/greasing X-axis ball screw (2-beam type) 3-23

2.2.2 Cleaning/Lubricating X-axis guides, Cleaning linear scale

(2-beam type) 3-25

2.2.3 Cleaning/Lubricating Y-axis guides, Cleaning linear scale

(2-beam type) 3-27

2.3 Conveyor unit 3-29

2.3.1 Board detection sensors 3-29

2.4 Base section and others 3-30

2.4.1 Cleaning feeder float sensor 3-30

2.5 Feeder exchange carriage 3-31

2.5.1 Cleaning/lubricating carriage cam followers 3-31

2.6 RS head 3-32

How to lower RS head/nozzle shafts 3-32

2.6.1 Inspecting and replacing the air filters 3-33

3. 3-month maintenance 3-35

3.1 MU head 3-35

3.1.1 Cleaning/replacing the air filter 3-35

3.1.2 MU head: Checking spline shaft Z-axis operation 3-36

3.1.3 MU head: Checking/cleaning around spline shaft 3-36

3.1.4 MU head: Applying grease to spline shaft (when required) 3-37

3.2 RS head 3-38

3.2.1 Inspecting/cleaning nozzle shaft tip 3-38

3.2.2 Lubricating nozzle shaft tip 3-39

3.2.3 Cleaning and lubricating the vacuum selector (spool) 3-41

3.3 FL head 3-43

3.3.1 Cleaning and replacing the air filter 3-43

3.3.2 Cleaning and lubricating the spline shaft and ball screw 3-44