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User Manual HS-50 Content 01/99 Issue 1 &RQWHQW  3DJH ,QWURGXFWLRQ           *HQHUDO …

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User Manual HS-50 Content
01/99 Issue
1
&RQWHQW 
3DJH
,QWURGXFWLRQ  
*HQHUDO 
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1.5.1 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1.5.2 Technical data - machine overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7KHOLQHFRQFHSW 
1.6.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1.6.2 Technical data - line concept. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
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1.7.1 Electrical and pneumatic connection points on the placement system . . . . . . . . . . . 24
1.7.2 Technical data - electrical ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7HFKQLFDOGDWDFRPSUHVVHGDLUVXSSO\ 
1.8.1 Technical data - compressed air specification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1.8.2 Technical data - noise emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1.8.3 Technical data - admissible environmental influences . . . . . . . . . . . . . . . . . . . . . . . 26
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1.9.1 Dimensions of the placement system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
1.9.2 Technical data - dimensions, weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
1.9.3 The placement system’s center of gravity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
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1.10.1 Transport dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
1.10.2 Transport configuration and transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
1.10.3 Quality of the foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
1.10.4 Compressed air supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
1.10.5 Power supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
1.10.6 Setting up the placement system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Content User Manual HS-50
01/99 Issue
2
2YHUYLHZRIWKHPRGXOHVFRQWUROV  
1.11.1 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
1.11.2 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
1.11.3 Ergonomic arrangement of the controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
1.11.3.1 Controls on the left / right-hand operating panel of the placement system. . . . . . 35
1.11.3.2 Controls on the input and output side of the placement system. . . . . . . . . . . . . . 35
1.11.4 Technical data - PCB barcode reader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2YHUYLHZRIWKHPRGXOHVJDQWULHV  
1.12.1 Position of the gantries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
1.12.2 Structure of the x axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
1.12.3 Technical data for the x axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
1.12.4 Structure of the y axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
1.12.5 Technical data for the y axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
2YHUYLHZRIWKHPRGXOHVUHYROYHUKHDG  
1.13.1 Structure of the 12-segment revolver head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
1.13.2 Description of the 12-segment revolver head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
1.13.3 Technical data - revolver placement head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
2YHUYLHZRIWKHPRGXOHVYLVLRQV\VWHPV
1.14.1 Technical data - component vision module on the 12-segment revolver head . . . . 43
1.14.2 Technical data - PCB vision system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
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1.15.1 Structure of the PCB conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
1.15.2 Technical data - single conveyor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
1.15.3 Technical data - dual conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
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2.1.1 Conventions for the use of hazard symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
2.1.2 Qualified personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
2.1.3 Use as prescribed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
2.1.4 Important notes on operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
2.1.5 Warning signs on the placement system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
2.1.6 Safety instructions for closing the protective covers . . . . . . . . . . . . . . . . . . . . . . . . . 54
2.1.7 Safety instructions for changing the component table. . . . . . . . . . . . . . . . . . . . . . . . 56
2.1.8 Safety instructions for the PCB barcode reader (option) . . . . . . . . . . . . . . . . . . . . . . 57
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2.2.1 Protective covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
2.2.2 Guard on the input/output belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
2.2.3 Main switch,emergency stop mushroom-head push-buttons,protective cover switches 61
2.2.3.1 Position of main switch, start buttons etc. on the placement system . . . . . . . . . . . 61
2.2.3.2 Position of emergency stop mushroom-head push-buttons, protective switches
etc. on the placement system 62