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Page 8 4H4C-E-OMA00-A02-02 4-5-2 Information and Functions during Stop ............................................................. 4-12 4-6 Completion of Production .....................................................…
Page 7
4H4C-E-OMA00-A02-01
3-2-5 Feeder Arrangement ...........................................................................................3-9
3-2-6 Changing Support Pins .....................................................................................3-11
3-2-7 Tray Counter .....................................................................................................3-12
3-2-8 Tray Pallet Setup...............................................................................................3-14
3-2-9 Motion Setup.....................................................................................................3-14
3-3 Production Information ............................................................................. 3-16
3-3-1 Run Information.................................................................................................3-16
3-3-2 Stop Information................................................................................................3-17
3-3-3 Pick-up Information ...........................................................................................3-18
3-3-4 Reset.................................................................................................................3-19
3-4 Machine Adjustment ................................................................................. 3-20
3-4-1 Returning to Origin............................................................................................3-20
3-4-2 Conveyor Width Adjustment..............................................................................3-21
3-4-3 Board Transport ................................................................................................3-21
3-4-4 Nozzle Changing...............................................................................................3-22
3-4-5 Pick-up and Mounting Motions..........................................................................3-22
3-4-6 Tray Adjustment ................................................................................................3-23
3-4-7 Input Check.......................................................................................................3-24
3-4-8 Output Check ....................................................................................................3-25
3-4-9 Axis Information ................................................................................................3-26
3-4-10 Recognition Device Maintenance .....................................................................3-26
3-4-11 Ring Load Information.......................................................................................3-26
3-5 Machine Settings...................................................................................... 3-27
3-5-1 Switches for Adjustment....................................................................................3-27
3-5-2 Pick-up Position Learning .................................................................................3-28
3-5-3 Defective Head..................................................................................................3-28
3-5-4 Setting Time ......................................................................................................3-29
3-5-5 Setting Backlight ...............................................................................................3-29
3-5-6 Customizing Operator Mode .............................................................................3-30
Chapter
4 PRODUCTION
4-1 Production Work Flow ................................................................................ 4-2
4-2 Before Production....................................................................................... 4-3
4-2-1 Start-up Inspection..............................................................................................4-3
4-2-2 Checking Air Pressure ........................................................................................4-4
4-3 Starting Production..................................................................................... 4-5
4-3-1 Starting up Machine ............................................................................................4-5
4-3-2 Starting Operation...............................................................................................4-6
4-3-3 Self-diagnosis......................................................................................................4-7
4-3-4 Returning to Origin..............................................................................................4-8
4-4 During Production....................................................................................... 4-9
4-4-1 Information and Functions during Production .....................................................4-9
4-5 Production Stop........................................................................................ 4-10
4-5-1 Stop Operation..................................................................................................4-10
Page 8
4H4C-E-OMA00-A02-02
4-5-2 Information and Functions during Stop .............................................................4-12
4-6 Completion of Production ......................................................................... 4-13
4-6-1 Automatic Stop..................................................................................................4-13
4-6-2 Finishing Machine .............................................................................................4-13
Chapter
5
SETTING PRODUCTION MATERIALS
5-1 Setting Trays .............................................................................................. 5-2
5-1-1 Setting Tray onto Pallet.......................................................................................5-2
5-1-2 Offset Block for Pallet..........................................................................................5-4
5-1-3 Setting Tray Magazine into Tray Feeder .............................................................5-6
5-2 Setting Tape Feeders ................................................................................. 5-8
5-2-1 How to Set...........................................................................................................5-9
5-2-2 How to Remove.................................................................................................5-11
5-3 Supplying Chips during Production .......................................................... 5-13
5-3-1 Supplying Chips to Tray Feeder........................................................................5-13
5-3-2 Tray Feeder Tables Motion in Supplying Chips.................................................5-14
5-3-3 Supplying Chips to Tape Feeder .......................................................................5-15
Chapter
6
FILE OPERATION
6-1 Loading Data .............................................................................................. 6-2
6-2 Loading and Saving the Machine Parameter ............................................. 6-3
6-2-1 Loading the Machine Parameter.........................................................................6-3
6-2-2 Saving the Machine Parameter...........................................................................6-4
6-3 File Operation of the Floppy Disk ............................................................... 6-5
Chapter
7
DATA MODIFICATION
7-1 Data Modification Menu.............................................................................. 7-2
7-2 PCB Data ................................................................................................... 7-3
7-3 Board Recognition Data ............................................................................. 7-4
7-3-1 Selecting REF .....................................................................................................7-5
7-3-2 Evolution Data.....................................................................................................7-6
7-4 Feeder Layout / Stock Data........................................................................ 7-7
7-4-1 Occupancy ..........................................................................................................7-8
7-4-2 Complete Part Information ..................................................................................7-9
7-4-3 Angle Definition...................................................................................................7-9
7-5 Chip Data / Tray Data............................................................................... 7-10
7-5-1 Detail Chip Data ................................................................................................7-12
7-5-2 Extension Chip Data .........................................................................................7-13
7-5-3 Selecting REF ...................................................................................................7-14
7-6 Nozzle Arrangement Data ........................................................................ 7-15
Page 9
7-7 Nozzle Stock Data.................................................................................... 7-16
7-8 Block Attribute Data .................................................................................. 7-17
7-9 Mount Data............................................................................................... 7-18
7-10 Function Switch ........................................................................................ 7-19
7-11 Library Display.......................................................................................... 7-20
7-12 Data Check............................................................................................... 7-22
Chapter
8
TEACHING
8-1 Before Teaching.......................................................................................... 8-2
8-1-1 Recognition .........................................................................................................8-2
8-1-2 Lamp Value Adjustment Setting ..........................................................................8-2
8-2 Board Recognition Teaching ...................................................................... 8-3
8-2-1 Board Recognition ..............................................................................................8-3
8-2-2 Flowchart of Board Recognition Teaching...........................................................8-3
8-2-3 Teaching Procedures ..........................................................................................8-4
8-3 Bad Mark Recognition Teaching................................................................. 8-9
8-3-1 Bad Mark Recognition.........................................................................................8-9
8-3-2 Flowchart of Bad Mark Recognition Teaching.....................................................8-9
8-3-3 Teaching Procedures ........................................................................................8-10
8-4 Mount Point Recognition Teaching.......................................................... 8-15
8-4-1 Teaching Procedure .............................................................................................8-15
8-5 Chip Recognition Teaching....................................................................... 8-18
8-5-1 Chip Recognition...............................................................................................8-18
8-5-2 Flowchart of Chip Recognition Teaching...........................................................8-18
8-5-3 Before the Chip Recognition Teaching..............................................................8-20
8-5-4 Teaching Procedures (Block Match Recognition) .............................................8-23
8-6 Teaching the Mount Position .................................................................... 8-30
8-6-1 Teaching the Mount Position .............................................................................8-30
8-6-2 Creating Procedure...........................................................................................8-30
8-7 Pickup Position Learning Teaching .......................................................... 8-35
8-8 Tray Pickup Position Teaching ................................................................. 8-38
8-8-1 Teaching Procedure .............................................................................................8-38
Chapter
9
CHANGING THE PRODUCTION BOARDS
9-1 Changing the Production Data ................................................................... 9-2
9-2 Adjusting the Transfer Rail Width ............................................................... 9-4
9-3 Setting the Support Pin .............................................................................. 9-6
9-4 Nozzle Exchange ....................................................................................... 9-9
9-4-1 Checking the Nozzle Arrangement .....................................................................9-9
9-4-2 Nozzle Exchange of the Nozzle Changer ........................................................9-11
9-5 Setting and Checking the Production Materials ....................................... 9-13
9-6 Board Transfer Test .................................................................................. 9-14
9-7 Checking the Mount State through the Conditional Mount....................... 9-16
4H4C-E-OMA00-A02-03