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Page 7 4H4C-E-OMA00-A02-01 3-2-5 Feeder Arrangement ........................................................................................... 3-9 3-2-6 Changing Support Pins ............................................…

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4H4C-E-OMA00-A02-02

SAFETY PRECAUTIONS................................................................ 11

Chapter

GENERAL DESCRIPTION

1-1 Names and Mechanism of Each Unit ......................................................... 1-2

1-1-1 Placement Machine (CM301)..............................................................................1-2

1-1-2 Tray Feeder (DT40T) ..........................................................................................1-9

1-2 Mounting Mechanism ............................................................................... 1-12

1-3 Equipment Specification........................................................................... 1-14

1-3-1 Machine Specification .......................................................................................1-14

1-3-2 Mounting Area...................................................................................................1-15

1-3-3 Board Flowing Direction....................................................................................1-15

1-3-4 Outer Dimensions .............................................................................................1-16

1-4 Other Specification ................................................................................... 1-17

1-4-1 Available Board Specification............................................................................1-17

1-4-2 Available Feeders .............................................................................................1-18

1-4-3 Nozzle Specifications ........................................................................................1-19

Chapter

BASIC OPERATION

2-1 Operating Panel ......................................................................................... 2-2

2-2 Touch Panel................................................................................................ 2-3

2-2-1 Touch Panel Configuration ..................................................................................2-3

2-2-2 Function Keys .....................................................................................................2-4

2-2-3 Switch Types and How to Operate......................................................................2-6

2-2-4 Messages............................................................................................................2-9

2-3 Main Menu................................................................................................ 2-10

2-4 Engineer Mode ......................................................................................... 2-12

2-4-1 How to Enter Engineer Mode............................................................................2-12

2-4-2 How to Change Password.................................................................................2-13

Chapter

FUNCTIONS

3-1 Menu Configuration .................................................................................... 3-2

3-1-1 Operator Mode ....................................................................................................3-2

3-1-2 Engineer Mode....................................................................................................3-3

3-2 Production Settings .................................................................................... 3-4

3-2-1 Nozzle Settings ...................................................................................................3-5

3-2-2 Selecting Tray Mode ...........................................................................................3-6

3-2-3 Calculating Chip Consumption............................................................................3-6

3-2-4 Board Transport ..................................................................................................3-8

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4H4C-E-OMA00-A02-01

3-2-5 Feeder Arrangement ...........................................................................................3-9

3-2-6 Changing Support Pins .....................................................................................3-11

3-2-7 Tray Counter .....................................................................................................3-12

3-2-8 Tray Pallet Setup...............................................................................................3-14

3-2-9 Motion Setup.....................................................................................................3-14

3-3 Production Information ............................................................................. 3-16

3-3-1 Run Information.................................................................................................3-16

3-3-2 Stop Information................................................................................................3-17

3-3-3 Pick-up Information ...........................................................................................3-18

3-3-4 Reset.................................................................................................................3-19

3-4 Machine Adjustment ................................................................................. 3-20

3-4-1 Returning to Origin............................................................................................3-20

3-4-2 Conveyor Width Adjustment..............................................................................3-21

3-4-3 Board Transport ................................................................................................3-21

3-4-4 Nozzle Changing...............................................................................................3-22

3-4-5 Pick-up and Mounting Motions..........................................................................3-22

3-4-6 Tray Adjustment ................................................................................................3-23

3-4-7 Input Check.......................................................................................................3-24

3-4-8 Output Check ....................................................................................................3-25

3-4-9 Axis Information ................................................................................................3-26

3-4-10 Recognition Device Maintenance .....................................................................3-26

3-4-11 Ring Load Information.......................................................................................3-26

3-5 Machine Settings...................................................................................... 3-27

3-5-1 Switches for Adjustment....................................................................................3-27

3-5-2 Pick-up Position Learning .................................................................................3-28

3-5-3 Defective Head..................................................................................................3-28

3-5-4 Setting Time ......................................................................................................3-29

3-5-5 Setting Backlight ...............................................................................................3-29

3-5-6 Customizing Operator Mode .............................................................................3-30

Chapter

4 PRODUCTION

4-1 Production Work Flow ................................................................................ 4-2

4-2 Before Production....................................................................................... 4-3

4-2-1 Start-up Inspection..............................................................................................4-3

4-2-2 Checking Air Pressure ........................................................................................4-4

4-3 Starting Production..................................................................................... 4-5

4-3-1 Starting up Machine ............................................................................................4-5

4-3-2 Starting Operation...............................................................................................4-6

4-3-3 Self-diagnosis......................................................................................................4-7

4-3-4 Returning to Origin..............................................................................................4-8

4-4 During Production....................................................................................... 4-9

4-4-1 Information and Functions during Production .....................................................4-9

4-5 Production Stop........................................................................................ 4-10

4-5-1 Stop Operation..................................................................................................4-10

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4H4C-E-OMA00-A02-02

4-5-2 Information and Functions during Stop .............................................................4-12

4-6 Completion of Production ......................................................................... 4-13

4-6-1 Automatic Stop..................................................................................................4-13

4-6-2 Finishing Machine .............................................................................................4-13

Chapter

SETTING PRODUCTION MATERIALS

5-1 Setting Trays .............................................................................................. 5-2

5-1-1 Setting Tray onto Pallet.......................................................................................5-2

5-1-2 Offset Block for Pallet..........................................................................................5-4

5-1-3 Setting Tray Magazine into Tray Feeder .............................................................5-6

5-2 Setting Tape Feeders ................................................................................. 5-8

5-2-1 How to Set...........................................................................................................5-9

5-2-2 How to Remove.................................................................................................5-11

5-3 Supplying Chips during Production .......................................................... 5-13

5-3-1 Supplying Chips to Tray Feeder........................................................................5-13

5-3-2 Tray Feeder Tables Motion in Supplying Chips.................................................5-14

5-3-3 Supplying Chips to Tape Feeder .......................................................................5-15

Chapter

FILE OPERATION

6-1 Loading Data .............................................................................................. 6-2

6-2 Loading and Saving the Machine Parameter ............................................. 6-3

6-2-1 Loading the Machine Parameter.........................................................................6-3

6-2-2 Saving the Machine Parameter...........................................................................6-4

6-3 File Operation of the Floppy Disk ............................................................... 6-5

Chapter

DATA MODIFICATION

7-1 Data Modification Menu.............................................................................. 7-2

7-2 PCB Data ................................................................................................... 7-3

7-3 Board Recognition Data ............................................................................. 7-4

7-3-1 Selecting REF .....................................................................................................7-5

7-3-2 Evolution Data.....................................................................................................7-6

7-4 Feeder Layout / Stock Data........................................................................ 7-7

7-4-1 Occupancy ..........................................................................................................7-8

7-4-2 Complete Part Information ..................................................................................7-9

7-4-3 Angle Definition...................................................................................................7-9

7-5 Chip Data / Tray Data............................................................................... 7-10

7-5-1 Detail Chip Data ................................................................................................7-12

7-5-2 Extension Chip Data .........................................................................................7-13

7-5-3 Selecting REF ...................................................................................................7-14

7-6 Nozzle Arrangement Data ........................................................................ 7-15